Understanding the surface discharge characteristics of thermally aged copper sulphide diffused oil impregnated pressboard material

Failure mechanism of transformer oil-immersed cellulosic insulation induced by sulfur corrosion

Abstract: The life of transformer oil-paper insulation is determined by the insulation property of transformer cellulosic insulation. Existing studies have shown that sulfur corrosion poses a serious threat to the properties of transformer oil-immersed cellulosic insulation due to the reaction of corrosive sulfur dissolved in oil with copper winding. This paper investigated the effect of sulfur corrosion on the characteristics of transformer cellulosic insulation, cellulosic insulation winding samples with different degrees of sulfur corrosion were obtained through an accelerated thermal aging experiment. Then, short-/long-term withstand voltage tests for the cellulosic insulation winding were conducted. Experimental results showed that the contamination of sulfur corrosion had a minimal effect on the power–frequency breakdown voltage of the cellulosic insulation winding but considerably decreased its long-term electrical life. Combined with the analysis of the electrical/physical and chemical parameters of oil-immersed cellulosic insulation, the failure mechanism of transformer oil-immersed cellulosic insulation induced by sulfur corrosion was synthetically discussed and analyzed.

Understanding the dielectric properties of pressboard material thermally aged in Dibenzyl Disulphide (DBDS) included transformer oil

Abstract: Surface Discharge Inception Voltage (SDIV) of unaged and copper sulphide diffused Oil Impregnated Pressboard (OIP) material was studied by adopting Ultra High Frequency (UHF) technique. Copper sulphide diffusion into OIP material was carried out by thermal aging of pressboard material in Dibenzyl Disulphide (DBDS) added transformer oil. The SDIV reduces with increase of thermal aging temperature. The current pulse injected in positive and negative half cycle during the surface discharge of the AC shows the rise time of 0.8ns and 1ns respectively. The FFT analysis of UHF signal measured during surface discharge process has shown frequency content in the range 0.7–1.2 GHz with its dominant frequency at 0.9 GHz. The life of the charge presented on the pressboard increases with thermal aged specimen. Energy dispersive spectroscopy (EDS) analysis of OIP material indicates presence of copper and sulphur content. Frequency Domain Dielectric Spectroscopy (FDDS) studies indicate the permittivity(er), dissipation factor (tan(δ)), conductivity (σdc) increases and relaxation time (τ), coefficient (α) decrease with OIP material (in air / Nitrogen) aged at higher temperature in DBDS added transformer oil. Cole-Cole double relaxation model was used to understand the dielectric parameters of copper sulphide diffused OIP material. The DC conductivity of pressboard material aged in DBDS included transformer oil follows Arrhenius law and the activation energy decreases with increase in temperature of thermal aging.

The Evolution of Trapping Parameters on Three-Layer Oil-Paper of Partial Discharge Degradation for On-Board Traction Transformers

Abstract: Trap plays an important role in the charge transportation of three-layer oil-paper and the investigation of trap parameters at different degradation degree is of great significance for further research of the partial discharge (PD) mechanism. This article considers the turn-to-turn structure of on-board traction transformer. A defect model of three-layer oil-paper insulation was designed for PD test. The PD degradation samples are selected from the inception of PD to the breakdown of PD to study the characteristics of surface potential decay on degradation samples by using isothermal surface potential decay method. Given that, the trap distribution at different degradation stages was calculated and its influence on PD characteristics was investigated. The result shows that AC fluctuation voltages caused by inter-harmonic has a great influence on PD distribution, surface charge distribution and trap distribution. With the increase of degradation, the decay rate of surface potential increases and the decay rate of AC fluctuation voltages is larger than that pure AC. And also, the number of shallow trap with AC fluctuation voltages is larger than that with pure AC. The rate of free charge increases with the number of shallow trap increasing. More free electrons involves in the process of PD, accelerating the aging rate of three-layer oil paper samples. Therefore, it can be concluded that surface charge and trap distribution are helpful to clarify PD mechanism.

Influence of Aging on Creepage Discharge Characteristics of Oil-Paper Insulation Under AC-DC Combined Voltage

Abstract: There is a relative lack of research on the development of creepage discharge in aged oil-paper insulation subjected to AC-DC combined voltage in converter transformers. In this study, based on the physical and chemical properties of oil-paper, we propose a sphere-plate electrode model to study the creepage discharge parameters and characteristic spectra of aged oil-paper subjected to AC-DC combined voltage. The results show that the creepage discharge inception voltage of aged oil-paper is related to the AC voltage component of the AC-DC combined voltage. However, when the DC voltage component is 60 kV, the flashover phenomenon was found to occur in one of the severely aged samples before the AC voltage was applied. Despite being subjected to the same DC voltage, the flashover phenomenon did not occur in three other samples aged to different degrees. Large-amplitude discharges were found to appear earlier in the severely aged samples. At the same creepage discharge stage, as the aging time of the oil-paper increased, the number of large-amplitude discharges was found to rapidly increase, and the time interval between adjacent discharges was found to gradually decrease. At each stage of the creepage discharge, the small-amplitude discharge has a “hump” shaped distribution. The larger the DC voltage component, the shorter the endurance time of aged oil-paper, and the more severe the damage to the oil-paper. The DC voltage component was found to have an accelerating effect on the development of creepage discharge in aged oil-paper insulation.

Analysis of incipient discharge activity in nano particles dispersed ester oil insulation

Abstract: In recent times, ester oil is used as insulation in transformers. In order to improve the performance characteristics, silicondioxide nano particles were dispersed in the oil. An attempt has been made to understand the corona activity under high frequency AC and harmonic AC voltages with different level of distortion. No characteristic variation in corona inception voltage is observed with increase in supply voltage frequency. The UHF signal formed during corona discharge activity has dominant frequency at near 1 GHz An attempt has been made to understand the surface charge accumulation characteristics of paper insulation impregnated in nano particle dispersed ester oil. It is observed that in paper insulation in nano ester oil, the initial charge accumulation is low. Phase resolved PD analysis was carried out to understand corona activity in ester oil and nano particle dispersed ester oil, under AC and harmonic AC voltages. Fourier Transform Infrared spectroscopy (FTIR) analysis was carried out in order to quantify effect of nano particles on surface characteristics of oil impregnated pressboard (OIP) sample.

Bringing an insulation to failure: the role of space charge

Abstract: Considering the title of this paper, one might think that everything has been said, shown, proven and discussed already on ageing and failure of electrical insulating materials, based on at least half century of research work and field feedbacks. However, perhaps there is still room to collect ideas and speculate on apparently proven or brand new concepts, such as the interrelation between ageing mechanisms and physically measurable quantities such as space charge, partial discharges and conduction current. The latter is, indeed, the scope of this paper, which is taken from the Whitehead Memorial Lecture given at the 2010 IEEE Conference on Electrical Insulation and Dielectric Phenomena (CEIDP). On one hand we will revisit the concepts of space charge accumulation in insulating (polymeric) materials, considering also the latest achievements which deal with ultra-fast charge pulses (solitons), on the other hand we will discuss how space charge can contribute to ageing rate under dc, ac or impulsive voltage, directly through electric field alteration, or indirectly modifying a fundamental ageing factor such as partial discharges.The goal is, at the very end, to show how much such basic investigations can have a fundamental impact on insulation design and electrical apparatus long-term performance/ reliability.

UHF and current pulse measurements of partial discharge activity in mineral oil

Abstract: Investigations are reported into a range of defects causing partial discharge (PD) activity in high-voltage oil-insulated equipment. The aim is to explore the relationship between radiated ultra-high frequency (UHF) signals and electric charge in a PD current pulse for PD sources in oil insulation. Experiments are performed under high-voltage AC conditions using electrode configurations that included a sharp protrusion, a bad contact, and a free metallic particle. A broadband current transformer is used to measure the PD current pulses with the UHF signals being detected using a pair of sensors mounted inside a metal tank surrounding the PD sources. Current pulses and UHF signals were recorded simultaneously using an oscilloscope with a bandwidth of 3 GHz. The level of correlation between the energy of the radiated UHF signals and the charge content of PD pulses is shown to vary depending on the defect type. Polarity-dependent UHF spectral content and ratio of UHF signal energies measured at the two sensors are shown to exhibit characteristics dependent on the discharge behaviour. These results and the analysis procedures introduced will contribute to the development of effective UHF monitoring systems for oil-insulated high-voltage plant.

Effective methods of assessment of insulation system conditions in power transformers: a view based on practical experience

Abstract: Condition-based monitoring of power transformer insulation should center on the prediction of a substantial drop in the dielectric safety margin under the impact of moisture, oil by-products, contaminating particles, paper insulation aging and partial discharge activity. A functional failure model of power transformer insulation and possible effective methods of the insulation condition assessment are discussed based on practical experience.

Tracking and surface discharge at the oilߝpressboard interface

Abstract: A different approach to the study of surface tracking reveals a new view of the oil-pressboard interface and suggests a link between the electric double layer and the boundary layer.

Corrosive Sulfur Induced Failures in Oil-Filled Electrical Power Transformers and Shunt Reactors

Abstract: The nature and causes of corrosive sulfur induced failures are examined in oil-filled transformers and shunt reactors. Copper sulfide, which is formed when the corrosive sulfur in a mineral oil reacts with the copper conductors, is likely to diffuse into the paper tapes insulating the conductors. Since copper sulfide is partially conducting, the dielectric losses of the contaminated oil-impregnated-paper tapes are markedly increased; paper tapes in close proximity to the copper conductors are found to attain tan delta values > 1.0 even at room temperature. It is highly likely that thermal instabilities develop at those sites at operating temperatures, leading to increased loss currents and, ultimately, short circuits between the turns. This sequence of events is substantiated by evidence from the field, which indicates large areas of thermally degraded insulations and charred breakdown regions along the coils, the extent of which becomes more pronounced at higher operating temperatures (toward the top of the windings).