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Journal ArticleDOI

Use of inoculants to refine weld solidification structure and improve weldability in type 2090 AlLi alloy

TL;DR: In this article, grain refinement was induced in the weld fusion zones through inoculation with Ti, Ti+B and Zr, which reduced grain size considerably, with Zr being the most effective.
Abstract: The refinement of weld solidification structures will be useful not only because it is known to reduce the tendency to hot cracking, but also because the mechanical properties of the fusion zone are likely to be improved. In the current work, welds were produced in a type 2090 AlLi alloy using two filler materials based on types 2319 and 4043. Grain refinement was induced in the weld fusion zones through inoculation with Ti, Ti+B and Zr. Microstructural characterization showed that all three reduced grain size considerably, with Zr being the most effective. The structural refinement was found to reduce hot cracking susceptibility (measured by Varestraint testing), enhance post-weld age-hardening response and also improve tensile properties, especially ductility. The results showed that in the peak-aged condition the tensile elongations in the inoculated welds equalled or exceeded that in the base material.
Citations
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Journal ArticleDOI
TL;DR: In this article, a unified equation to compute the energy density is proposed to compare works performed with distinct equipment and experimental conditions, covering the major process parameters: power, travel speed, heat source dimension, hatch distance, deposited layer thickness and material grain size.

369 citations

Journal ArticleDOI
TL;DR: In this paper, a study of the 2060-T8 Al-Li alloy friction stir welded using the rotation speed range of 600-1000rpm at a constant welding speed of 300mm/min is summarized.

76 citations

Journal ArticleDOI
TL;DR: In this paper, a closed-loop approach based on integrated computational material engineering was used to design, fabricate and characterize an Al 1.5Cu 0.8Sc 0.4Zr (wt%) alloy for laser powder bed fusion additive manufacturing (AM).

47 citations

Journal ArticleDOI
TL;DR: In this article, grain refinement was achieved in aluminium welds through additions of grain refiner to the weld metal, which led to a decrease of the welding metal mean grain size.
Abstract: Grain refinement is an important opportunity to improve mechanical properties of fusion welds and the weldability (susceptibility to solidification cracking) of the base metal. In this study, grain refinement was achieved in aluminium welds through additions of grain refiner to the weld metal. Increasing grain refiner additions led to a decrease of the weld metal mean grain size (down to −86 %). The grain refinement efficiency was the highest in commercial pure Al (Alloy 1050A, Al 99.5), followed by Alloy 6082 (Al Si1MgMn) and Alloy 5083 (Al Mg4.5Mn0.7). To investigate this clear influence of alloy content on grain size, the undercooling parameters P and Q were calculated. Temperature measurements revealed that solidification parameters such as solidification growth rate or cooling rate vary significantly along the solidification front, dependent upon torch speed and alloy. On the basis of this comparison, an analytical approach was used to model the columnar to equiaxed transition (CET). Moreover, wavelength dispersive X-ray spectroscopy (WDS) and transmission electron microscopy (TEM) analyses revealed particles rich in Ti and B that are probably TiB2 particles coated by Al3Ti nucleating Al grains during solidification. Also, Ti/B contents needed in commercial filler wires to allow optimum weld metal grain refinement were calculated dependent upon base alloy and welding process.

44 citations

Journal ArticleDOI
TL;DR: In this article, the formability of YAG and diode laser welded blanks of a dual phase (DP) steel with banded martensite was investigated by using limiting dome height (LDH) testing method.
Abstract: In this paper, the formability of YAG and diode laser welded blanks of a dual phase (DP) steel with banded martensite was investigated by using limiting dome height (LDH) testing method. One high strength low alloy (HSLA) steel with equiaxed ferrite matrix was included for comparison. Both steels had a ferrite matrix and dispersed secondary phase, namely martensite and carbide. The failure mode and dome height at fracture were examined on both parent metals and welded blanks. It was found that the failure pattern of DP parent metal was determined by its rolling direction. With increasing plastic strain, voids initiated along interfaces between ferrite/martensite due to decohesion between two phases and propagated preferentially along the interface. For DP welded blanks, dome test failures occurred within the softened zone in the heat affected zone (HAZ) regardless of the orientation between weld and rolling direction. Voids formed at the interfaces between ferrite and tempered martensite. The presence of the softened HAZ zone led to dramatic LDH decrease compared to the parent metal. The diode laser welded blanks had a lower dome height than that of YAG laser welded blanks due to their more severe HAZ softening. In comparison, HSLA parent metal and welded blanks exhibited almost the same LDH values and showed insensitivity to welding process. The failure of HSLA welded blanks initiated from the weld and propagated perpendicular to the unaffected base metal.

44 citations

References
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Journal ArticleDOI
TL;DR: In this paper, the weld beads obtained under (i) continuous current (CC), (ii) pulsed current (PC), and (iii) arc oscillation (AO) conditions for their macro- and microstructural details were compared.
Abstract: Clad 2 mm thick sheets of Russian 1441 grade Al-Li alloys were welded using a gas tungsten arc welding process (GTAW). Comparisons were made between the weld beads obtained under (i) continuous current (CC), (ii) pulsed current (PC), and (iii) arc oscillation (AO) conditions for their macro- and microstructural details. In the case of CC GTAW, sound welds could be produced only under a narrow range of welding parameters. Centre line cracks, which occurred in CC GTAW welds under certain conditions, were halted by switching to PC or AO conditions while the welding was in progress. Microstructural refinement was significant in the case of PC and AO GTA welding.

105 citations

Journal ArticleDOI
TL;DR: In this article, the effects of various additions to binary Al-3Li on electron-beam weld solidification structures and tensile properties were examined, including Zr for grain refinement, Mg for solid solution strengthening, Cu for precipitation strengthening, and Co for dispersion strengthening.

16 citations