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Welding Metallurgy of

01 Jan 1987-
About: The article was published on 1987-01-01 and is currently open access. It has received 991 citations till now. The article focuses on the topics: Welding.
Citations
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Journal ArticleDOI
TL;DR: In this article, the state of the art in selective laser sintering/melting (SLS/SLM) processing of aluminium powders is reviewed from different perspectives, including powder metallurgy (P/M), pulsed electric current (PECS), and laser welding of aluminium alloys.

1,172 citations


Cites background from "Welding Metallurgy of"

  • ...(......................................................3/)(16 33* VSL GSG ∆=∆ θπγ According to Kou [144] and Savage [145], growth of the solid in fusion welding is perceived as being initiated by epitaxial growth from the substrate and proceeds by competitive growth toward the center line of the weld....

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  • ...100 the predominant mechanism of solidification in fusion welding is the competitive growth in the weld fusion zone, Kou [144] identified and discussed the details of other mechanisms such as dendrite fragmentation, grain detachment, heterogeneous nucleation and surface nucl eatio that may tend can interrupt and/or dominate the solidification structure in fusion welding....

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  • ...According to Kou [144] and Savage [145], growth of the solid in fusion welding is...

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  • ...Whereas, the predominant mechanism of solidification in fusion welding is the competitive growth in the weld fusion zone, Kou [144] identified and discussed the details of other mechanisms such as dendrite fragmentation, grain detachment, heterogeneous nucleation and surface nucleatio that may tend can interrupt and/or dominate the solidification structure in fusion welding....

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Journal ArticleDOI
TL;DR: In this article, the authors show that the pre-existing dislocation network, which maintains its configuration during the entire plastic deformation, is an ideal modulator that is able to slow down but not entirely block the dislocation motion.

557 citations

Journal ArticleDOI
TL;DR: In this article, the fundamental understanding of structure-properties relationship in automotive steels resistance spot welds is discussed. And a brief review of friction stir spot welding, as an alternative to RSW, is also included.
Abstract: Spot welding, particularly resistance spot welding (RSW), is a critical joining process in automotive industry. The development of advanced high strength steels for applications in automotive industry is accompanied with a challenge to better understand the physical and mechanical metallurgy of these materials during RSW. The present paper critically reviews the fundamental understanding of structure–properties relationship in automotive steels resistance spot welds. The focus is on the metallurgical characteristics, hardness–microstructure correlation, interfacial to pullout failure mode transition and mechanical performance of steel resistance spot welds under quasi-static, fatigue and impact loading conditions. A brief review of friction stir spot welding, as an alternative to RSW, is also included.

369 citations


Cites background from "Welding Metallurgy of"

  • ...Despite the fact that Schaeffler diagram predicts two phases (austenite plus ferrite) in the FZ of AISI 304 weld nugget microstructure, under rapid solidification conditions such as laser beam welding, a shift in solidification mode may occur.(90) It is generally believed that the change in solidification mode can often result in a fully austenitic microstructure compared to the two phase (ferrite plus austenite) microstructure that is commonly found after primary ferrite solidification....

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  • ...In coarse grained region, which is beside the FZ, both high cooling rate and large austenite grain size coupled with the formation of the carbon rich austenite promote the formation of the martensite.(90) Figure 15 shows the microstructure gradient in TRIP780 RSW....

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  • ...The HAZ in carbon steel weldments can be divided into three distinct subregions: (i) upper critical HAZ (UCHAZ): This region experiences peak temperatures above Ac3 transforming BM microstructure into austenite.(90) Depending on the peak temperature the supercritical HAZ can be divided to the following zones: coarse grained HAZ (CGHAZ) and fine grained HAZ....

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  • ...It is generally believed that the change in solidification mode can often result in a fully austenitic microstructure compared to the two phase (ferrite plus austenite) microstructure that is commonly found after primary ferrite solidification.(90,95,96) Although the change in solidification mode of stainless steel in RSW has not been studied yet, very high cooling rate in RSW process can explain the formation of a fully austenitic weld nugget, as it is the case for laser beam welding....

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  • ...If this temperature is above Mf, there can be untransformed austenite left in the FZ and it can redecompose to untempered martensite upon cooling to room temperature after tempering.(90) For a particular tempering time and tempering current, there is a minimum cooling time to achieve PF mode....

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Journal ArticleDOI
TL;DR: In this article, a unified equation to compute the energy density is proposed to compare works performed with distinct equipment and experimental conditions, covering the major process parameters: power, travel speed, heat source dimension, hatch distance, deposited layer thickness and material grain size.

369 citations

Journal ArticleDOI
TL;DR: This study attempted to predict solidification defects by DNN regression with a small dataset that contains 487 data points and found that a pre-trained and fine-tuned DNN shows better generalization performance over shallow neural network, support vector machine, and DNN trained by conventional methods.

314 citations


Cites background from "Welding Metallurgy of"

  • ...Solidification crack is one of the most serious defects which occurs widely in welding [27,28], casting [29–31] and additive manufacturing (AM) [32,33], which occurs at the last stage of solidification when liquid films exist between dendrites boundaries where local strains cannot be accommodated by liquid feeding and solid deformation....

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References
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Journal ArticleDOI
TL;DR: Austenitic stainless steels, widely used in food processing, undergo microstructural changes during welding, resulting in three distinctive zones: weld metal, heat-affected zone, and base metal, which determine the attachment of Listeria monocytogenes in these three zones before and after exposure to a corrosive environment.

19 citations

Journal ArticleDOI
TL;DR: In this article, the authors investigated the impact of initial microstructure on heat affected zone softening in high hard and flash processed steel and found that the softening was associated with allotriomorphic ferrite formation when heated to a peak temperature between Ac1 and Ac3.
Abstract: Heat affected zone (HAZ) softening in two armour steels (high hard and flash processed) was investigated by monitoring phase transformations during simulated welding thermal cycles. The high hard steel was produced by conventional thermomechanical processing followed by quench and tempering. Flash processed steel was produced by rapid heating and cooling of a spheroidised steel to produce a mixed microstructure. Heat affected zone softening in high hard steel was observed on heating to a peak temperature below Ac1 due to overtempering of the original microstructure. In flash processed steel, the softening was associated with allotriomorphic ferrite formation when heated to a peak temperature between Ac1 and Ac3. The above results demonstrate the importance of initial microstructure on HAZ on phase transformation transients and associated softening in armour steels.

18 citations

Journal ArticleDOI
TL;DR: In this article, the overall performance of black and white joints of low carbon steel (LCS) and stainless steel thin sheets achieved by laser hybrid welding was investigated, assuming that the structural integrity is directly influenced by the processing temperature.
Abstract: The investigation addresses the overall performance of black and white joints (BWJ) of low carbon steel (LCS) and stainless steel thin sheets achieved by laser hybrid welding. Assuming that the structural integrity is directly influenced by the processing temperature, a thermal simulation of BWJ of thin sheets was developed. Afterwards, the base metals apportionment at joint formation, namely their distinct dilution rate, was originally estimated from the top surface temperature variation. Defect-free laser hybrid dissimilar welds were experimentally obtained using the selected filler metal and the energetic input from the process simulation, even for a critical analysed case of heat source displacement from the weld gap centreline towards LCS. Detailed macro and microstructural examination of the BWJ and related microhardness analysis results are presented. The tensile tests results indicate that in the case of transversally loaded BWJ, the positive difference in yield between the weld metal and ...

18 citations

Journal ArticleDOI
TL;DR: In this paper, an additively manufactured 316LN stainless steel with high-density solidification cells was irradiated using 3.5 MeV Fe ion to a peak dose of 220 dpa at 450 ˚C.

18 citations

Journal ArticleDOI
TL;DR: In this article, the microstructure and mechanical properties of alloy C-276 fabricated by continuous and pulsed current gas tungsten arc welding process and by employing ER2553 filler wire were investigated.
Abstract: The present work investigates the microstructure and mechanical properties of alloy C-276 fabricated by continuous and pulsed current gas tungsten arc welding process and by employing ER2553 filler wire. Optical and scanning electron microscopic analyses were carried out to study the microstructures of weldments produced. Energy dispersive X-ray spectroscopy (EDS) was performed to investigate the formation of secondary phases in the weldments. The results disclosed that pulsed current gas tungsten arc welding showed refined microstructure compared to continuous current gas tungsten arc welding. SEM/EDS analysis revealed the segregation of Mo in the weld interface regions in both the welding techniques. The extent of microsegregation reduced the strength and toughness of the weld joint compared to the base metal. Bend test revealed cracks in the weld interface region in both the weldments.

18 citations