Showing papers on "Alloy published in 2018"

Enhanced strength and ductility in a high-entropy alloy via ordered oxygen complexes

Abstract: Oxygen, one of the most abundant elements on Earth, often forms an undesired interstitial impurity or ceramic phase (such as an oxide particle) in metallic materials. Even when it adds strength, oxygen doping renders metals brittle1–3. Here we show that oxygen can take the form of ordered oxygen complexes, a state in between oxide particles and frequently occurring random interstitials. Unlike traditional interstitial strengthening4,5, such ordered interstitial complexes lead to unprecedented enhancement in both strength and ductility in compositionally complex solid solutions, the so-called high-entropy alloys (HEAs)6–10. The tensile strength is enhanced (by 48.5 ± 1.8 per cent) and ductility is substantially improved (by 95.2 ± 8.1 per cent) when doping a model TiZrHfNb HEA with 2.0 atomic per cent oxygen, thus breaking the long-standing strength–ductility trade-off11. The oxygen complexes are ordered nanoscale regions within the HEA characterized by (O, Zr, Ti)-rich atomic complexes whose formation is promoted by the existence of chemical short-range ordering among some of the substitutional matrix elements in the HEAs. Carbon has been reported to improve strength and ductility simultaneously in face-centred cubic HEAs12, by lowering the stacking fault energy and increasing the lattice friction stress. By contrast, the ordered interstitial complexes described here change the dislocation shear mode from planar slip to wavy slip, and promote double cross-slip and thus dislocation multiplication through the formation of Frank–Read sources (a mechanism explaining the generation of multiple dislocations) during deformation. This ordered interstitial complex-mediated strain-hardening mechanism should be particularly useful in Ti-, Zr- and Hf-containing alloys, in which interstitial elements are highly undesirable owing to their embrittlement effects, and in alloys where tuning the stacking fault energy and exploiting athermal transformations13 do not lead to property enhancement. These results provide insight into the role of interstitial solid solutions and associated ordering strengthening mechanisms in metallic materials. Ordered oxygen complexes in high-entropy alloys enhance both strength and ductility in these compositionally complex solid solutions.

Nanoporous Copper–Silver Alloys by Additive-Controlled Electrodeposition for the Selective Electroreduction of CO2 to Ethylene and Ethanol

Abstract: Electrodeposition of CuAg alloy films from plating baths containing 3,5-diamino-1,2,4-triazole (DAT) as an inhibitor yields high surface area catalysts for the active and selective electroreduction of CO2 to multicarbon hydrocarbons and oxygenates. EXAFS shows the co-deposited alloy film to be homogeneously mixed. The alloy film containing 6% Ag exhibits the best CO2 electroreduction performance, with the Faradaic efficiency for C2H4 and C2H5OH production reaching nearly 60 and 25%, respectively, at a cathode potential of just −0.7 V vs RHE and a total current density of ∼ – 300 mA/cm2. Such high levels of selectivity at high activity and low applied potential are the highest reported to date. In situ Raman and electroanalysis studies suggest the origin of the high selectivity toward C2 products to be a combined effect of the enhanced stabilization of the Cu2O overlayer and the optimal availability of the CO intermediate due to the Ag incorporated in the alloy.

Segregation mediated heterogeneous structure in a metastable β titanium alloy with a superior combination of strength and ductility

Abstract: In β titanium alloys, the β stabilizers segregate easily and considerable effort has been devoted to alleviate/eliminate the segregation. In this work, instead of addressing the segregation problems, the segregation was utilized to develop a novel microstructure consisting of a nanometre-grained duplex (α+β) structure and micrometre scale β phase with superior mechanical properties. An as-cast Ti-9Mo-6W alloy exhibited segregation of Mo and W at the tens of micrometre scale. This was subjected to cold rolling and flash annealing at 820 oC for 2 and 5 mins. The solidification segregation of Mo and W leads to a locally different microstructure after cold rolling (i.e., nanostructured β phase in the regions rich in Mo and W and plate-like martensite and β phase in regions relatively poor in Mo and W), which play a decisive role in the formation of the heterogeneous microstructure. Tensile tests showed that this alloy exhibited a superior combination of high yield strength (692 MPa), high tensile strength (1115 MPa), high work hardening rate and large uniform elongation (33.5%). More importantly, the new technique proposed in this work could be potentially applicable to other alloy systems with segregation problems.

High-content ductile coherent nanoprecipitates achieve ultrastrong high-entropy alloys

Abstract: Precipitation-hardening high-entropy alloys (PH-HEAs) with good strength−ductility balances are a promising candidate for advanced structural applications. However, current HEAs emphasize near-equiatomic initial compositions, which limit the increase of intermetallic precipitates that are closely related to the alloy strength. Here we present a strategy to design ultrastrong HEAs with high-content nanoprecipitates by phase separation, which can generate a near-equiatomic matrix in situ while forming strengthening phases, producing a PH-HEA regardless of the initial atomic ratio. Accordingly, we develop a non-equiatomic alloy that utilizes spinodal decomposition to create a low-misfit coherent nanostructure combining a near-equiatomic disordered face-centered-cubic (FCC) matrix with high-content ductile Ni3Al-type ordered nanoprecipitates. We find that this spinodal order–disorder nanostructure contributes to a strength increase of ~1.5 GPa (>560%) relative to the HEA without precipitation, achieving one of the highest tensile strength (1.9 GPa) among all bulk HEAs reported previously while retaining good ductility (>9%). High entropy alloys usually emphasize equiatomic compositions, which restrict the compositions available to induce strengthening via precipitation. Here the authors use spinodal decomposition in a five-element alloy to obtain high content nanophases and the highest tensile strength reported to date.

Simultaneously enhanced strength and ductility for 3D-printed stainless steel 316L by selective laser melting

Abstract: Laser-based powder-bed fusion additive manufacturing or three-dimensional printing technology has gained tremendous attention due to its controllable, digital, and automated manufacturing process, which can afford a refined microstructure and superior strength. However, it is a major challenge to additively manufacture metal parts with satisfactory ductility and toughness. Here we report a novel selective laser melting process to simultaneously enhance the strength and ductility of stainless steel 316L by in-process engineering its microstructure into a crystallographic texture. We find that the tensile strength and ductility of SLM-built stainless steel 316L samples could be enhanced by ~16% and ~40% respectively, with the engineered textured microstructure compared to the common textured microstructure. This is because the favorable nano-twinning mechanism was significantly more activated in the textured stainless steel 316L samples during plastic deformation. In addition, kinetic simulations were performed to unveil the relationship between the melt pool geometry and crystallographic texture. The new additive manufacturing strategy of engineering the crystallographic texture can be applied to other metals and alloys with twinning-induced plasticity. This work paves the way to additively manufacture metal parts with high strength and high ductility. A steel alloy with both high tensile strength and ductility has been three-dimensional (3D) printed by researchers in Singapore. Additive manufacturing builds 3D objects by adding materials layer by layer, a relatively simple process for plastics. However, this manufacturing process is much more difficult for metals, which are susceptible to defects and internal pores. This is particularly problematic when the final product needs excellent mechanical properties, such as hardness or strength. Xipeng Tan and co-workers from Nanyang Technological University used a specific laser scanning strategy to melt metallic powders and form a stainless steel alloy with a zig-zag crystallographic microstructure. The tensile strength and ductility of their stainless steel samples were increased by approximately 16% and 40%, respectively, compared to an alloy with the typical microstructure. A creative approach to substantially enhance both the strength and ductility of SLM-printed metal parts was successfully demonstrated on the ubiquitous marine-grade stainless steel 316L. The new discovery improves the strength and ductility of stainless steel parts by ~16% and 40% compared with the typical 3D printing process and conventional manufacturing methods. Control of the crystallographic texture is key for this breakthrough, which was achieved by tailoring the geometrical features of the melt pool involved in the laser-based 3D printing process. The desired crystallographic texture favors the activation of the nano-twinning mechanism, which simultaneously enhances the strength and ductility.

Designing a magnesium alloy with high strength and high formability.

Abstract: Although magnesium alloys, as the lightest structural alloys, offer significant potential for automotive applications, their applications remain limited due to their poor formability at room temperature. Since the strategies used for improving formability usually result in a degradation of strength, there are no high strength magnesium alloys showing good formability. Here we report an alloy design concept that can simultaneously provide high strength and good formability. Such designed alloy when subjected to an appropriate processing technique shows a combination of strength and formability that surpasses those of the existing magnesium alloys reported so far. The alloy design concept used in the present study is based on the utilization of alloying elements that can induce precipitation, as well as maximize the segregation of other texture-controlling alloying elements. Such developed alloy is expected to broaden the application of Mg alloy sheets, which are now starting to gain acceptance by automotive industries.

Free-atom-like d states in single-atom alloy catalysts

Abstract: Alloying provides a means by which to tune a metal catalyst’s electronic structure and thus tailor its performance; however, mean-field behaviour in metals imposes limits. To access unprecedented catalytic behaviour, materials must exhibit emergent properties that are not simply interpolations of the constituent components’ properties. Here we show an emergent electronic structure in single-atom alloys, whereby weak wavefunction mixing between minority and majority elements results in a free-atom-like electronic structure on the minority element. This unusual electronic structure alters the minority element’s adsorption properties such that the bonding with adsorbates resembles the bonding in molecular metal complexes. We demonstrate this phenomenon with AgCu alloys, dilute in Cu, where the Cu d states are nearly unperturbed from their free-atom state. In situ electron spectroscopy demonstrates that this unusual electronic structure persists in reaction conditions and exhibits a 0.1 eV smaller activation barrier than bulk Cu in methanol reforming. Theory predicts that several other dilute alloys exhibit this phenomenon, which offers a design approach that may lead to alloys with unprecedented catalytic properties. In solid metals, electron orbitals form broad bands and their binding of adsorbates depends on the bandwidth. Now, it is shown that a weak solute–matrix interaction in dilute alloys results in extremely narrow electronic bands on the solute, similar to a free-atom electronic structure. This structure affords unique adsorption properties important for catalysis.

Microstructures and properties of high-entropy alloy films and coatings: a review

Abstract: In the past 14 years, as a branch of high-entropy alloy (HEA) materials, HEA films and coatings have exhibited the attractive and unique properties, relative to the conventional film and coating ma...

Magnetically-driven phase transformation strengthening in high entropy alloys

Abstract: CrCoNi alloy exhibits a remarkable combination of strength and plastic deformation, even superior to the CrMnFeCoNi high-entropy alloy. We connect the magnetic and mechanical properties of CrCoNi, via a magnetically tunable phase transformation. While both alloys crystallize as single-phase face-centered-cubic (fcc) solid solutions, we find a distinctly lower-energy phase in CrCoNi alloy with a hexagonal close-packed (hcp) structure. Comparing the magnetic configurations of CrCoNi with those of other equiatomic ternary derivatives of CrMnFeCoNi confirms that magnetically frustrated Mn eliminates the fcc-hcp energy difference. This highlights the unique combination of chemistry and magnetic properties in CrCoNi, leading to a fcc-hcp phase transformation that occurs only in this alloy, and is triggered by dislocation slip and interaction with internal boundaries. This phase transformation sets CrCoNi apart from the parent quinary, and its other equiatomic ternary derivatives, and provides a new way for increasing strength without compromising plastic deformation.

A high-entropy alloy with hierarchical nanoprecipitates and ultrahigh strength

Abstract: High-entropy alloys (HEAs) are a class of metallic materials that have revolutionized alloy design. They are known for their high compressive strengths, often greater than 1 GPa; however, the tensile strengths of most reported HEAs are limited. Here, we report a strategy for the design and fabrication of HEAs that can achieve ultrahigh tensile strengths. The proposed strategy involves the introduction of a high density of hierarchical intragranular nanoprecipitates. To establish the validity of this strategy, we designed and fabricated a bulk Fe25Co25Ni25Al10Ti15 HEA to consist of a principal face-centered cubic (fcc) phase containing hierarchical intragranular nanoprecipitates. Our results show that precipitation strengthening, as one of the main strengthening mechanisms, contributes to a tensile yield strength (σ0.2) of ~1.86 GPa and an ultimate tensile strength of ~2.52 GPa at room temperature, which heretofore represents the highest strength reported for an HEA with an appreciable failure strain of ~5.2%.

Prussian blue analogues derived magnetic FeCo alloy/carbon composites with tunable chemical composition and enhanced microwave absorption.

Abstract: A series of magnetic FeCo alloy/carbon composites have been successfully prepared through in situ pyrolysis of Prussian blue analogues (PBAs) with different Fe/Co ratios. The Fe/Co ratio can affect the crystalline phase, particle size, and magnetic property of the FeCo alloy particles, as well as the relative graphitization degree of the carbon frameworks. As a result, the electromagnetic functions of these composites will be highly associated with the Fe/Co ratio, where high Co content is beneficial to the formation of strong dielectric loss and moderate Co content can facilitate the magnetic loss. When Fe/Co ratio reaches 1:1, the as-obtained composite (sample S4) displays excellent reflection loss characteristics with powerful absorption in a very broad frequency range (over −10 dB in 3.2–18.0 GHz), which is superior to those of single magnetic metal (Fe or Co)/carbon composite derived from PBAs, as well as many previously reported FeCo alloy/carbon composites. Electromagnetic analysis reveals that the excellent microwave absorption of sample S4 benefits from its preferable matching of characteristic impedance and good attenuation ability toward incident electromagnetic waves. These results provide new insight into the fabrication of carbon-based magnetic composites with enhanced microwave absorption by rationally manipulating the chemical composition of magnetic components.

Effects of Selective Laser Melting additive manufacturing parameters of Inconel 718 on porosity, microstructure and mechanical properties

Abstract: The effect of SLM parameters on porosity, microstructure and mechanical properties is studied. To this purpose, the Selective Laser Melting (SLM) technology is applied to manufacture Inconel 718 specimens. The material, the manufacturing process, the Hot Isostatic Pressure (HIP), heat treatment, observation procedures and characterisation of mechanical properties are presented. A columnar-dendritic microstructure was observed on all the SLM specimens and a Volumetric Energy Density (VED) effect on the latter was also noted. The rate of porosity varies in relation to the VED and is considerably reduced after HIP. The heat treatment erases the dendritic microstructure, significantly enhances microhardness and confers on the alloy tensile mechanical properties comparable to forged Inconel 718.

Alloy Clusters: Precise Synthesis and Mixing Effects

Abstract: ConspectusMetal alloys exhibit functionalities unlike those of single metals. Such alloying has drawn considerable research interest, particularly for nanoscale particles (metal clusters/nanoparticles), from the viewpoint of creating new functional nanomaterials. In gas phase cluster research, generated alloy clusters can be spatially separated with atomic precision in vacuum. Thus, the influences of increases or decreases in each element on the overall electronic structure of the cluster can be elucidated. However, to further understand the related mixing and synergistic effects, alloy clusters need to be produced on a large scale and characterized by various techniques. Because alloy clusters protected by thiolate (SR) can be synthesized by chemical methods and are stable in both solution and the solid state, these clusters are ideal study materials to better understand the mixing and synergistic effects. Moreover, the alloy clusters thus created have potential applications as functional materials. Ther...

Main defects observed in aluminum alloy parts produced by SLM: From causes to consequences

Abstract: In recent years, the SLM process has been studied for the production of aluminum alloy parts, as these alloys demonstrate significant potential for the future, notably due to their low density which allows a considerable reduction in mass. The aim of this bibliographical study is to identify and classify the parameters and phenomena which influence the appearance of defects in aluminum alloy parts produced using the SLM process and hence the final properties of these parts. To do this, a cause tree diagram was created. For each defect or consequence identified (porosities, defects linked with hot cracking phenomena, anisotropy in the material and surface quality), we revealed the potential sources of the appearance of this defect, going back to the initial causes.