Alloy

About: Alloy is a research topic. Over the lifetime, 171884 publications have been published within this topic receiving 1719420 citations. The topic is also known as: alloys.

Free form fabrication of metallic components

Abstract: A method of free form fabrication of metallic components, typically using computer aided design data, comprises selective laser binding and transient liquid sintering of blended powders. The powder blend includes a base metal alloy, a lower melting temperature alloy, and a polymer binder that constitutes approximately 5-15% of the total blend. A preform part is built up, layer-by-layer, by localized laser melting of the polymer constituent, which rapidly resolidifies to bind the metal particles. The binder is eliminated from the preform part by heating in a vacuum furnace at low atmospheric pressure. The preform part may require support during elimination of the polymer binder and subsequent densification by controlled heat treatment. Densification is performed at a temperature above the melting point of the lower temperature alloy but below the melting point of the base metal alloy to produce transient liquid sintering of the part to near full density with desired shape and dimensional tolerances. The densified part may be subjected to a final hot isostatic pressing (HIP) treatment to close residual porosity and complete the chemical homogenization of the part. Elimination of residual porosity improves fatigue properties of part, and homogenization improves ambient temperature ductility, toughness, and high temperature strength. An advantage of the process is rapid production of complex shaped metal prototypes and complete small batch production runs of high cost metal components without special tooling or machining operations.

Thermodynamics, mechanisms and kinetics of metal dusting

Abstract: A survey is given on recent research on metal dusting i.e. a catastrophic carburization or rather graphitization of metals and alloys occuring in carbonaceous atmospheres at carbon activities a C >1. The thermodynamics are explained, the mechanisms for iron, low and high alloy steels, nickel and Ni-base alloys are described and the kinetics derived for iron and low alloy steels. Protection against metal dusting is possible by the presence of sulfur in the atmosphere, since adsorbed sulfur retards carbon transfer and hems graphite nucleation. Also dense oxide layers are protective, the preconditions for the formation of Cr-rich protectivee layers on steels and Ni-base alloys are shortly presenteed.

Thermal stability and oxidation resistance of laser clad TiVCrAlSi high entropy alloy coatings on Ti–6Al–4V alloy

Abstract: TiVCrAlSi high entropy alloy coatings were deposited on Ti–6Al–4V alloy by laser cladding. SEM, XRD and EDS analyses show that, the as-clad coating is composed of (Ti,V) 5 Si 3 and a BCC solid solution. After annealing at 800 °C for 24 h under vacuum, the coating is composed of (Ti,V) 5 Si 3 , Al 8 (V,Cr) 5 , and a BCC solid solution. The temperature-dependent phase equilibrium for the coating material calculated by using the CALPHAD method, indicates that above 880 °C the stable phases existing in the coating material are a BCC solid-solution and (Ti,V) 5 Si 3 . When the temperature is below 880 °C, the stable phases are (Ti,V) 5 Si 3 , Al 8 (V,Cr) 5 , and a BCC solid solution. In order to validate the calculation results, they were compared with TiVCrAlSi alloy samples prepared by arc melting, encapsulated in quartz tubes under vacuum, annealed at 400–1100 °C for 3 days and water-quenched. XRD analysis shows that the experimental phase composition agrees with the thermodynamic calculations. After vacuum annealing, there is a small increase of hardness for the laser clad TiVCrAlSi coating, which is due to the formation of Al 8 (V,Cr) 5 . The oxidation tests show that the TiVCrAlSi coating effectively improves the oxidation resistance of Ti–6Al–4V at 800 °C in air. The formation of a dense and adherent scale consisting of SiO 2 , Cr 2 O 3 , TiO 2 , Al 2 O 3 and a small amount of V 2 O 5 is supposed to be responsible for the observed improvement of the oxidation resistance.