Showing papers on "Coating published in 2002"

Effects of Surface Structure on the Hydrophobicity and Sliding Behavior of Water Droplets

Abstract: Hydrophobicity and sliding behavior of water droplets were investigated on various hydrophobic pillarlike and groove structures prepared on a silicon wafer by dicing and subsequently coating with fluoroalkylsilane. The dominant hydrophobicity mode was changed from Wenzel's mode to Cassie's mode at a smaller roughness than that expected from the calculation based on the sinusoidal surface by Johnson and Dettre. The effect of water intrusion on the microstructure due to droplet weight was revealed to be an important factor governing the water sliding angle on the surface. In a comparison of the sliding behavior of water droplets over pillarlike and groove structures, it was demonstrated that a proper design of the surface with respect to shape and extent of the three-phase line is more effective than the increase of contact angles merely by decreasing the solid−water contact area.

Modifying the Surface Properties of Superparamagnetic Iron Oxide Nanoparticles through A Sol−Gel Approach

Abstract: This paper describes a sol−gel approach for the coating of superparamagnetic iron oxide nanoparticles with uniform shells of amorphous silica. The coating process has been successfully applied to particles contained in a commercial ferrofluid (e.g., the EMG 304 of Ferrofluidics) and those synthesized through a wet chemical process. The thickness of silica coating could be conveniently controlled in the range of 2−100 nm by changing the concentration of the sol−gel solution. Fluorescent dyes, for example, 7-(dimethylamino)-4-methylcoumarin-3-isothiocyanate (DACITC) and tetramethylrhodamine-5-isothiocyanate (5-TRITC), have also been incorporated into the silica shells by covalently coupling these organic compounds with the sol−gel precursor. These multifunctional nanoparticles are potentially useful in a number of areas because they can be simultaneously manipulated with an externally applied magnetic field and characterized in situ using conventional fluorescence microscopy.

Dye-Sensitized Core−Shell Nanocrystals: Improved Efficiency of Mesoporous Tin Oxide Electrodes Coated with a Thin Layer of an Insulating Oxide

Abstract: Coating nanocrystalline SnO2 electrodes for dye-sensitized solar cell applications with a thin layer of ZnO, TiO2, ZrO2, MgO, Al2O3, Y2O3, or other insulating oxides was found to improve dye adsorption and increase the sensitized photocurrent. The surface of the oxide coating is more basic than SnO2, which renders dye attachment by its carboxyl groups more favorable. At the same time, the photovoltage and fill factor are strongly enhanced, resulting in much better energy conversion efficiencies. This change is ascribed to inhibition of electron back transfer from SnO2 to the redox electrolyte (I3-) by the insulating oxide. The optimum coating thickness is only a few angstroms, suggesting that electron transfer from the excited dye attached to the oxide surface to the underlying SnO2 occurs by tunneling through the insulator layer. Different methods for coating SnO2 nanocrystals with a thin layer of an insulating oxide were compared. The best results were obtained by adding a soluble metal salt to the SnO2...

Electroactive conducting polymers for corrosion control

Abstract: This paper reviews the literature describing the effects of conducting polymer coatings on the corrosion rate of ferrous alloys (iron, steel and stainless steel). The literature is interpreted in terms of the proposed mechanisms of corrosion protection: barrier, inhibitor, anodic protection and the mediation of oxygen reduction. The most intriguing aspect of the reported literature are the studies demonstrating corrosion protection when deliberate defects were introduced into the coating to expose the bare metal. These studies show that protection afforded by conducting polymer coatings is not due to simple barrier protection or inhibition alone. Many studies illustrate that the polymer/metal interface is modified to produce passivating oxide layers and that charge transfer reactions occur between the metal and polymer. These studies support the proposed anodic protection mechanism, as do the reports of significant ennoblism. On the other hand, there is considerable variation in the reported shift in corrosion potential and these highlight the influence of substrate preparation, coating composition and mode of application and the nature of the electrolyte on the corrosion protection provided by the conducting polymer. For example, the evidence suggests that the emeraldine base form of polyaniline is superior to the emeraldine salt in terms of corrosion protection for steel. However, the number of direct comparisons is small and the reasons for the differences are not well understood. Also not well understood are the role of the counterion release and local pH changes on pinhole protection. It is also argued that the conducting polymer reduces the likelihood of large increases in pH at the polymer/metal interface and so stabilizes the coating against cathodic disbondment. Further work is clearly needed to increase the protection period by further studies on the corrosion protection mechanism so that the polymer composition and processing methods may be optimized.

Synthesis and characterization of stable aqueous dispersions of silver nanoparticles through the Tollens process

Abstract: This paper describes a simple and convenient procedure based on the Tollens process for the preparation of silver nanoparticles with a relatively narrow distribution in size. The starting reagents were similar to those commonly used in the electroless deposition of silver. Only under appropriate conditions, mixing of these reagents was able to generate stable aqueous dispersions of silver colloids rather than thin films of silver deposited on the surfaces of objects immersed in the plating solution (including the interior surface of the container). We have demonstrated the capability and feasibility of this approach by forming silver nanoparticles with dimensions in the range of 20–50 nm. These silver nanoparticles could exist as very stable dispersions in water, or as submonolayer coating on microscale colloids. We have also explored the use of light scattering simulation to study the oxidation (by air) of these nanoparticles.

Methods to reduce the thermal conductivity of EB-PVD TBCs

Abstract: This paper reviews the advantages and disadvantages of various thermal barrier coating (TBC) systems, with the aim of custom designing a TBC system to be both strain tolerant and have a low thermal conductivity. Methods of heat transfer within zirconia based ceramics are discussed, including the influence of coating microstructure and ceramic composition. It is shown the addition of dopant atoms (colouring) is effective in reducing ‘phonon’ transport and that layered microstructures are effective in reducing ‘photon’ transport. Advanced processing, using EB-PVD coating methods has allowed both coloured and layered ceramic coatings to be produced. Measured thermal conductivities of 1.0 W mK −1 have been achieved using these methods, much lower than current commercial EB-PVD coatings at 1.5–1.9 W mK −1 .

Abrasive wear/corrosion properties and TEM analysis of Al2O3 coatings fabricated using plasma electrolysis

Abstract: Alumina coatings were deposited on Al alloy substrates using an electrolytic plasma technique, based on a dielectric barrier discharge created during anodic oxidation in an aqueous electrolyte. The substrate material (BS Al 6082) was biased anodically with an unbalanced AC high voltage. During processing, a plasma current density of 100 mA/cm2 was used, at which a coating deposition rate of 1.67 μm/min was achieved. Coating abrasive wear and corrosion properties were assessed by conducting dry and wet rubber wheel abrasive tests and potentiodynamic polarization experiments, respectively. X-Ray diffraction (XRD) and transmission electron microscopy (TEM) were used to investigate the coating microstructure, and the coating/substrate interface. The property test results show that the coatings possess excellent abrasive wear and corrosion resistance. XRD analyses indicate that the coatings consist of α- and γ-Al2O3. An amorphous+nanocrystalline inner layer (1.5-μm thick) and a nanocrystalline (50–60 nm) intermediate layer in the coating were observed by TEM. The higher resistance to wear and corrosion can in part be attributed to the presence of these interlayers.

Hydrophobic coating compositions, articles coated with said compositions, and processes for manufacturing same

Abstract: Hydrophobic coating compositions are provided as are processes to coat articles with the compositions. Extremely hydrophobic coatings are provided by the compositions. Durable, weatherable and scratch-resistant coatings are provided by compositions comprising a trifluoromethyl-containing component and a hardenable material. Processes are also provided for forming hydrophobic coatings on articles without any substantial loss of fluorocarbon solvent used in the coating composition. Articles are coated on a surface thereof with a hydrophobic coating reactant or reaction product which forms a coating having an exposed surface populated with 30% by area or more terminal trifluoromethyl groups.

Aluminum coatings via kinetic spray with relatively large powder particles

Abstract: Coatings have been produced by entraining relatively large diameter metal powders in a supersonic airflow. For the first time, most of the particles in the powders have diameters >50 μm. Substantial plastic deformation is involved in the conversion of the particle's kinetic energy into heat and strain energy in this kinetic spray process. As suggested by simple estimates and confirmed by coating grain structures, the particles are not melted or thermally softened in this coating process. These coatings have a relatively low oxide content, low thermal stress, high adhesion, low porosity and hardness somewhat higher than those of corresponding bulk materials. Threshold or critical velocities for coating formation are discussed. Critical velocities for the relatively large particles were observed to be substantially less than have been reported earlier for smaller diameter (<50 μm) particles. Coating particle rotation and deformation due to particle impact resulted in a corresponding decrease in porosity. Bond formation, particle deformation and grain deformation were found to be highly anisotropic, depending on the direction of the incident particle velocity. At higher incident velocities, increasing metallic bond formation between particles was observed. This is consistent with a metallic form for stress/strain curves obtained via tensile tests on Al coatings removed from the substrate. The coating elastic modulus was found to be less than half that of bulk Al. Measured ultimate tensile strengths and yield points of Al coatings were comparable to those of bulk Al. This may be due to work hardening resulting from the plastic deformation necessary for coating formation. These tensile test results are consistent with coating cohesive strengths as measured by stud pull tests. Higher powder feed rates produced coatings with higher failure loads in three point bending, higher coating cohesion and lower coating strength anisotropy, presumably due to a peening effect. Four velocity-dependent stages of coating formation are proposed based on observations reported here. Coating properties arise from a competition between these stages. Parallels with models of dynamic (explosive) powder compaction are made. This is the first comprehensive model for kinetic spray coating formation.

Protective Coatings on Magnesium and Its Alloys — A Critical Review

Abstract: Magnesium and its alloys have excellent physical and mechanical properties for a number of applications. In particular its high strength:weight ratio makes it an ideal metal for automotive and aerospace applications, where weight reduction is of significant concern. Unfortunately, magnesium and its alloys are highly susceptible to corrosion, particularly in salt-spray conditions. This has limited its use in the automotive and aerospace industries, where exposure to harsh service conditions is unavoidable. The simplest way to avoid corrosion is to coat the magnesium-based substrate to prevent contact with the environment. This review details the state of the art in coating and surface modification technologies, applied to magnesium based substrates for improved corrosion and wear resistance. The topics covered include electrochemical plating, conversion coatings, anodizing, gas-phase deposition processes, laser surface alloying/cladding and organic coatings.

Thermal noise in interferometric gravitational wave detectors due to dielectric optical coatings

Abstract: We report on thermal noise from the internal friction of dielectric coatings made from alternating layers of Ta2O5 and SiO2 deposited on fused silica substrates. We present calculations of the thermal noise in gravitational wave interferometers due to optical coatings, when the material properties of the coating are different from those of the substrate and the mechanical loss angle in the coating is anisotropic. The loss angle in the coatings for strains parallel to the substrate surface was determined from ringdown experiments. We measured the mechanical quality factor of three fused silica samples with coatings deposited on them. The loss angle, ||(f), of the coating material for strains parallel to the coated surface was found to be 4.2 ± 0.3 × 10−4 for coatings deposited on commercially polished slides, and 1.0 ± 0.3 × 10−4 for a coating deposited on a superpolished disc. Using these numbers, we estimate the effect of coatings on thermal noise in the initial LIGO and Advanced LIGO interferometers. We also find that the corresponding prediction for thermal noise in the 40 m LIGO prototype at Caltech is consistent with the noise data. These results are complemented by results for a different type of coating, presented in a companion paper.

A new fabrication process for ultra-thick microfluidic microstructures utilizing SU-8 photoresist

Abstract: In this paper we describe a new process for fabricating ultra-thick microfluidic devices utilizing SU-8 50 negative photoresist (PR) by standard UV lithography. Instead of using a conventional spin coater, a simple 'constant-volume-injection' method is used to create a thick SU-8 PR film up to 1.5 mm with a single coating. The SU-8 PR is self-planarized during the modified soft-baking process and forms a highly-uniform surface without any edge bead effect, which commonly occurs while using a spin coater. Photomasks can be in close contact with the PR and a better lithographic image can be generated. Experimental data show that the average thickness is 494.32 ± 17.13 μm for a 500 μm thick film (n = 7) and the uniformity is less than 3.1% over a 10 × 10 cm2 area. In this study, the temperatures for the soft-baking process and post-exposure baking are 120 °C and 60 °C, respectively. These proved to be capable of reducing the processing time and of obtaining a better pattern definition of the SU-8 structures. We also report on an innovative photomask design for fabricating ultra-deep trenches, which prevents the structures from cracking and distorting during developing and hard-baking processes. In this paper, two microfluidic structures have been demonstrated using the developed novel methods, including a micronozzle for thruster applications and a microfluidic device with micropost arrays for bioanalytical applications.

Substrate with a photocatalytic coating

Abstract: The subject of the invention is a glass-, ceramic- or vitroceramic-based substrate (1) provided on at least part of at least one of its faces with a coating (3) with a photocatalytic property containing at least partially crystalline titanium oxide. It also relates to the applications of such a substrate and to its method of preparation.

Measuring mechanical properties of coatings: a methodology applied to nano-particle-filled sol–gel coatings on glass

Abstract: The main aim of this paper is to demonstrate the practical use of nano-indentation and scratch testing in determining mechanical properties of thin coatings. We place our emphasis on how information obtained using both techniques can be combined to give a more complete representation of the properties of a coating–substrate system. Part I of the paper gives an overview of approaches to determine mechanical properties of thin coatings that have been proposed in the literature, and develops them further to be useful tools in the analysis of coatings. This results in methods for measuring the mechanical properties of thin coatings. We particularly emphasise the determination of the elastic modulus, hardness, coating and interfacial fracture toughness and residual stress using indentation and scratch testing. Part II of the paper illustrates the application of these methods to relatively soft coatings of methyltrimethoxysilane (MTMS) filled with colloidal silica or alumina particles on glass. The coatings were prepared using a sol–gel process. We report results of the dependence of the mechanical properties on the filler particle content, illustrating that microstructural changes can also be tracked using these techniques. The effects of the nature and volume fraction of the filler particles are discussed.

Effect of a ZrO2 Coating on the Structure and Electrochemistry of LixCoO2 When Cycled to 4.5 V

Abstract: Recently, Cho et al. studied the effects of a ZrO 2 coating on the electrochemical behavior of Li/Li x CoO 2 cells. They found that the capacity retention to 4.4 V was significantly improved for cells having electrodes incorporating coated material compared to those with uncoated LiCoO 2 . They suggested that the thin coating suppressed the lattice expansion of Li x CoO 2 during cycling, leading to improved behavior. Our results on LiCoO 2 coated with ZrO 2 , reported here, confirm the improved cycling behavior. X-ray diffraction (XRD) patterns collected with long counting times show that the coated material is nanocrystalline ZrO 2 . In situ XRD results indicate that the lattice of coated Li x CoO 2 expands and contracts in exactly the same way as uncoated Li x CoO 2 during charge and discharge. These results prove that the ZrO 2 coating does not affect the lattice expansion of LiCoO 2 , in contrast to the results reported by Cho et al. We believe that the improved cycling behavior is caused by a reduction in the contact area between LiCoO 2 and electrolyte.

Method of applying nanoparticles

Abstract: Coating compositions, methods and articles of manufacture comprising a nanoparticle system employing same to impart surface modifying benefits for all types of soft surfaces, and in some cases, hard surfaces, are disclosed. In some embodiments, dispersement of nanoparticles in a suitable carrier medium allows for the creation of coating compositions, methods and articles of manufacture that create multi-use benefits to the modified surfaces. These surface modifications can produce long lasting or semi-permanent multi-use benefits that, in some embodiments, may include at least one of the following improved surface properties: cleaning, wettability, liquid strike-through, comfort, stain resistance, soil removal, malodor control, modification of surface friction, reduced damage to abrasion and color enhancement, relative to the surfaces unmodified with such nanoparticle systems.

Relative humidity sensor with optical fiber Bragg gratings

Abstract: A novel concept for an intrinsic relative humidity (RH) sensor that uses polyimide-recoated fiber Bragg gratings is presented. Tests in a controlled environment indicate that the sensor has a linear, reversible, and accurate response behavior at 10-90% RH and at 13-60 degrees C. The RH and temperature sensitivities were measured as a function of coating thickness, and the thermal and hygroscopic expansion coefficients of the polyimide coating were determined.

Coated particles, methods of making and using

Abstract: A particle coated with a nonlamellar material such as a nonlamellar crystalline material, a nonlamellar amorphous material, or a nonlamellar semi-crystalline material includes an internal matrix core having at least one a nanostructured liquid phase, or at least one nanostructured liquid crystalline phase or a combination of the two is used for the delivery of active agents such as pharmaceuticals, nutrients, pesticides, etc. The coated particle can be fabricated by a variety of different techniques where the exterior coating is a nonlamellar material such as a nonlamellar crystalline material, a nonlamellar amorphous material, or a nonlamellar semi-crystalline material.