Showing papers on "Coating published in 2016"

Composite lithium metal anode by melt infusion of lithium into a 3D conducting scaffold with lithiophilic coating.

Abstract: Lithium metal-based battery is considered one of the best energy storage systems due to its high theoretical capacity and lowest anode potential of all. However, dendritic growth and virtually relative infinity volume change during long-term cycling often lead to severe safety hazards and catastrophic failure. Here, a stable lithium–scaffold composite electrode is developed by lithium melt infusion into a 3D porous carbon matrix with “lithiophilic” coating. Lithium is uniformly entrapped on the matrix surface and in the 3D structure. The resulting composite electrode possesses a high conductive surface area and excellent structural stability upon galvanostatic cycling. We showed stable cycling of this composite electrode with small Li plating/stripping overpotential (

2D-Crystal-Based Functional Inks

Abstract: The possibility to produce and process graphene, related 2D crystals, and heterostructures in the liquid phase makes them promising materials for an ever-growing class of applications as composite materials, sensors, in flexible optoelectronics, and energy storage and conversion. In particular, the ability to formulate functional inks with on-demand rheological and morphological properties, i.e., lateral size and thickness of the dispersed 2D crystals, is a step forward toward the development of industrial-scale, reliable, inexpensive printing/coating processes, a boost for the full exploitation of such nanomaterials. Here, the exfoliation strategies of graphite and other layered crystals are reviewed, along with the advances in the sorting of lateral size and thickness of the exfoliated sheets together with the formulation of functional inks and the current development of printing/coating processes of interest for the realization of 2D-crystal-based devices.

Plasma electrolytic oxidation coatings with particle additions – A review

Abstract: Plasma electrolytic oxidation (PEO) processing for light metals is known for decades and has been established as a well-known industrial surface treatment offering a reasonable wear and corrosion protection. However, long-term protection is compromised by the intrinsic porosity and limited range of composition in the PEO layer. A novel approach is to introduce particles to the electrolyte, aiming at their in-situ incorporation into PEO coatings during growth. The idea is that with the help of particles the defects can be sealed, and the composition range and the functionalities of produced coatings can be enhanced. So far, multifunctional coatings with anticorrosion, self-lubrication, anti-wear, bioactive and photocatalytic properties were produced with the aid of particle addition. The properties of particle itself, together with electrical and electrolyte parameters during PEO processing determine the way and efficiency of particle uptake and incorporation into the coatings. Normally incorporation of the particles into the coating can range from fully inert to fully reactive. This paper reviews recent progress on particle-containing PEO coatings formed on Mg, Al and Ti alloy substrates. The main focus is given to the uptake mechanism of particle into PEO layers and the introduced microstructural and functional changes.

A review of hydroxyapatite-based coating techniques: Sol-gel and electrochemical depositions on biocompatible metals.

Abstract: New promising techniques for depositing biocompatible hydroxyapatite-based coatings on biocompatible metal substrates for biomedical applications have continuously been exploited for more than two decades. Currently, various experimental deposition processes have been employed. In this review, the two most frequently used deposition processes will be discussed: a sol-gel dip coating and an electrochemical deposition. This study deliberates the surface morphologies and chemical composition, mechanical performance and biological responses of sol-gel dip coating as well as the electrochemical deposition for two different sample conditions, with and without coating. The review shows that sol-gel dip coatings and electrochemical deposition were able to obtain the uniform and homogeneous coating thickness and high adherent biocompatible coatings even in complex shapes. It has been accepted that both coating techniques improve bone strength and initial osseointegration rate. The main advantages and limitations of those techniques of hydroxyapatite-based coatings are presented. Furthermore, the most significant challenges and critical issues are also highlighted.

Polydimethylsiloxane Coating for a Palladium/MOF Composite: Highly Improved Catalytic Performance by Surface Hydrophobization

Abstract: Surface wettability of active sites plays a crucial role in the activity and selectivity of catalysts. This report describes modification of surface hydrophobicity of Pd/UiO-66, a composite comprising a metal–organic framework (MOF) and stabilized palladium nanoparticles (NPs), using a simple polydimethylsiloxane (PDMS) coating. The modified catalyst demonstrated significantly improved catalytic efficiency. The approach can be extended to various Pd nanoparticulate catalysts for enhanced activity in reactions involving hydrophobic reactants, as the hydrophobic surface facilitates the enrichment of hydrophobic substrates around the catalytic site. PDMS encapsulation of Pd NPs prevents aggregation of NPs and thus results in superior catalytic recyclability. Additionally, PDMS coating is applicable to a diverse range of catalysts, endowing them with additional selectivity in sieving reactants with different wettability.

Improving Powder Magnetic Core Properties via Application of Thin, Insulating Silica-Nanosheet Layers on Iron Powder Particles

Abstract: A thin, insulating layer with high electrical resistivity is vital to achieving high performance of powder magnetic cores. Using layer-by-layer deposition of silica nanosheets or colloidal silica over insulating layers composed of strontium phosphate and boron oxide, we succeeded in fabricating insulating layers with high electrical resistivity on iron powder particles, which were subsequently used to prepare toroidal cores. The compact density of these cores decreased after coating with colloidal silica due to the substantial increase in the volume, causing the magnetic flux density to deteriorate. Coating with silica nanosheets, on the other hand, resulted in a higher electrical resistivity and a good balance between high magnetic flux density and low iron loss due to the thinner silica layers. Transmission electron microscopy images showed that the thickness of the colloidal silica coating was about 700 nm, while that of the silica nanosheet coating was 30 nm. There was one drawback to using silica nanosheets, namely a deterioration in the core mechanical strength. Nevertheless, the silica nanosheet coating resulted in nanoscale-thick silica layers that are favorable for enhancing the electrical resistivity.

In Vitro Corrosion and Cytocompatibility of a Microarc Oxidation Coating and Poly(l-lactic acid) Composite Coating on Mg–1Li–1Ca Alloy for Orthopedic Implants

Abstract: Manipulating the degradation rate of biomedical magnesium alloys poses a challenge. The characteristics of a microarc oxidation (MAO), prepared in phytic acid, and poly(l-lactic acid) (PLLA) composite coating, fabricated on a novel Mg–1Li–1Ca alloy, were studied through field emission scanning electron microscopy (FE-SEM), electron probe X-ray microanalysis (EPMA), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). The corrosion behaviors of the samples were evaluated via hydrogen evolution, potentiodynamic polarization and electrochemical impedance spectroscopy in Hanks’ solution. The results indicated that the MAO/PLLA composite coatings significantly enhanced the corrosion resistance of the Mg–1Li–1Ca alloy. MTT and ALP assays using MC3T3 osteoblasts indicated that the MAO/PLLA coatings greatly improved the cytocompatibility, and the morphology of the cells cultured on different samples exhibited good adhesion. Hemolysis tests showed that the composite coatings endowed the Mg–1Li–1...

A versatile iron-tannin-framework ink coating strategy to fabricate biomass-derived iron carbide/Fe-N-carbon catalysts for efficient oxygen reduction

Abstract: The conversion of biomass into valuable carbon composites as efficient non-precious metal oxygen-reduction electrocatalysts is attractive for the development of commercially viable polymer electrolyte membrane fuel-cell technology. Herein, a versatile iron-tannin-framework ink coating strategy is developed to fabricate cellulose-derived Fe3 C/Fe-N-C catalysts using commercial filter paper, tissue, or cotton as a carbon source, an iron-tannin framework as an iron source, and dicyandiamide as a nitrogen source. The oxygen reduction performance of the resultant Fe3C/Fe-N-C catalysts shows a high onset potential (i.e. 0.98 V vs the reversible hydrogen electrode (RHE)), and large kinetic current density normalized to both geometric electrode area and mass of catalysts (6.4 mA cm(-2) and 32 mA mg(-1) at 0.80 V vs RHE) in alkaline condition. This method can even be used to prepare efficient catalysts using waste carbon sources, such as used polyurethane foam.

Anti-icing properties of superhydrophobic ZnO/PDMS composite coating

Abstract: We present the excellent anti-icing performance for a superhydrophobic coating surface based on ZnO/polydimethylsiloxane (ZnO/PDMS) composite. The superhydrophobic ZnO/PDMS coating surface was prepared by a facile solution mixing, drop coating, room-temperature curing and surface abrading procedure. The superhydrophobic ZnO/PDMS composite coating possesses a water contact angle of 159.5° and a water sliding angle of 8.3° at room temperature (5 °C). The anti-icing properties of the superhydrophobic coating were investigated by continuously dropping cold-water droplets (about 0 °C) onto the pre-cooled surface using a home-made apparatus. The sample was placed at different tilting angle (0° and 10°) and pre-cooled to various temperatures (−5, −10 and −15 °C) prior to measure. The pure Al surface was also studied for comparison. It was found that icing accretion on the surface could be reduced apparently because the water droplets merged together and slid away from the superhydrophobic surface at all of the measuring temperatures when the surface is horizontally placed. In addition, water droplet slid away completely from the superhydrophobic surface at −5 and −10 °C when the surface is tilted at 10°, which demonstrates its excellent anti-icing properties at these temperatures. When the temperature decreased to −15 °C, though ice accretion on the tilted superhydrophobic coating surface could not be avoided absolutely, the amount of ice formed on the surface is very small, which indicated that the coating surface with superhydrophobicity could significantly reduce ice accumulation on the surface at very low temperature (−15 °C). Importantly, the sample is also stable against repeated icing/deicing cycles. More meaningfully, once the superhydrophobic surface is damaged, it can be repaired easily and rapidly.

A Sacrificial Coating Strategy Toward Enhancement of Metal–Support Interaction for Ultrastable Au Nanocatalysts

Abstract: Supported gold (Au) nanocatalysts hold great promise for heterogeneous catalysis; however, their practical application is greatly hampered by poor thermodynamic stability. Herein, a general synthetic strategy is reported where discrete metal nanoparticles are made resistant to sintering, preserving their catalytic activities in high-temperature oxidation processes. Taking advantage of the unique coating chemistry of dopamine, sacrificial carbon layers are constructed on the material surface, stabilizing the supported catalyst. Upon annealing at high temperature under an inert atmosphere, the interactions between support and metal nanoparticle are dramatically enhanced, while the sacrificial carbon layers can be subsequently removed through oxidative calcination in air. Owing to the improved metal–support contact and strengthened electronic interactions, the resulting Au nanocatalysts are resistant to sintering and exhibit excellent durability for catalytic combustion of propylene at elevated temperatures....

Flexible Photonic Cellulose Nanocrystal Films.

Abstract: The fabrication of self-assembled cellulose nanocrystal (CNC) films of tunable photonic and mechanical properties using a facile, green approach is demonstrated. The combination of tunable flexibility and iridescence can dramatically expand CNC coating and film barrier capabilities for paints and coating applications, sustainable consumer packaging products, as well as effective templates for photonic and optoelectronic materials and structures.

Fluorine-Free Superhydrophobic Coatings with pH-induced Wettability Transition for Controllable Oil–Water Separation

Abstract: We present a simple, environmentally friendly approach to fabricating superhydrophobic coatings with pH-induced wettability transition. The coatings are prepared from a mixture of silica nanoparticles and decanoic acid-modified TiO2. When the coating is applied on cotton fabric, the fabric turns superhydrophobic in air but superoleophilic in neutral aqueous environment. It is permeable to oil fluids but impermeable to water. However, when the coated fabric is placed in basic aqueous solution or ammonia vapor, it turns hydrophilic but underwater superoleophobic, thus allowing water to penetrate through but blocking oil. Therefore, such a unique, selective water/oil permeation feature makes the treated fabric have capability to separate either oil or water from a water–oil mixture. It may be useful for development of smart oil–water separators, microfluidic valves, and lab-on-a-chip devices.

Mechanical properties of FRCM using carbon fabrics with different coating treatments

Abstract: The use of composite materials for repair and retrofit of structures has become a common use among the engineering community. Fabric Reinforced Cementitious Matrix (FRCM) is a composite material specifically designed for masonry and concrete rehabilitation and is becoming a viable alternative to FRP, whenever the project conditions do not allow the use of organic polymer based composites. FRCM is usually constituted by one or multiple plies of dry fabrics (carbon, glass, aramid, basalt or PBO fibers) embedded into an inorganic matrix. If a polymer is used to either cover or bond the fabric strands, such polymer does not fully penetrate and impregnate the fibers as it would for FRP. The purpose of this research work is to study how different types and amounts of organic coatings applied to a carbon fabric could affect the bond behavior between fabric and mortar. The effectiveness of coating treatments was studied by means of direct tensile, pull-off and shear-bond double-lap tests. Experimentation was carried out on different combinations of fabrics and mortars, by varying the levels of pre-impregnation of the fabric during its manufacturing. In addition, the use of a quartz sand layer applied to the fabric after impregnation was investigated. Experimental evidence shows a promising enhancement of the bond between fabric and matrix and, therefore, of the entire system even with the use of low percentages of resin, depending on the type of mortar used.

Research Update: Large-area deposition, coating, printing, and processing techniques for the upscaling of perovskite solar cell technology

Abstract: To bring perovskite solar cells to the industrial world, performance must be maintained at the photovoltaic module scale. Here we present large-area manufacturing and processing options applicable to large-area cells and modules. Printing and coating techniques, such as blade coating, slot-die coating, spray coating, screen printing, inkjet printing, and gravure printing (as alternatives to spin coating), as well as vacuum or vapor based deposition and laser patterning techniques are being developed for an effective scale-up of the technology. The latter also enables the manufacture of solar modules on flexible substrates, an option beneficial for many applications and for roll-to-roll production.

Evolution of the Automotive Body Coating Process—A Review

Abstract: Automotive coatings and the processes used to coat automobile surfaces exemplify the avant-garde of technologies that are capable of producing durable surfaces, exceeding customers’ expectations of appearance, maximizing efficiency, and meeting environmental regulations. These accomplishments are rooted in 100 years of experience, trial-and-error approaches, technique and technology advancements, and theoretical assessments. Because of advancements directed at understanding the how, why, when, and where of automobile coatings, the progress in controlling droplets and their deposition attributes, and the development of new technologies and paint chemistries, a comprehensive and up-to-date review of automobile coatings and coating technologies was considered to be of value to industrial practitioners and researchers. Overall, the critical performance factors driving the development and use of advanced automotive coatings and coating technologies are (a) aesthetic characteristics; (b) corrosion protection; (c) mass production; (d) cost and environmental requirements; and (e) appearance and durability. Although the relative importance of each of these factors is debatable, the perfection of any one at the expense of another would be unacceptable. Hence, new developments in automotive coatings are described and discussed in the following review, and then related to improvements in production technologies and paints. Modern automotive coating procedures are also discussed in detail. Finally, an extrapolation into the future of automotive coating is offered with a view of the developments and technologies needed for an increasingly efficient and more sustainable coatings industry.

Morphology changes upon scaling a high-efficiency, solution-processed solar cell

Abstract: Solution processing via roll-to-roll (R2R) coating promises a low cost, low thermal budget, sustainable revolution for the production of solar cells. Poly[(5,6-difluoro-2,1,3-benzothiadiazol-4,7-diyl)-alt-(3,3′′′-di(2-octyldodecyl)-2,2′;5′,2′′;5′′,2′′′-quaterthiophen-5,5-diyl)], PffBT4T-2OD, has recently been shown to achieve high power conversion efficiency (>10%) paired with multiple acceptors when thick films are spun-coat from hot solutions. We present detailed morphology studies of PffBT4T-2OD based bulk heterojunction films deposited by the volume manufacturing compatible techniques of blade-coating and slot-die coating. Significant aspects of the film morphology, the average crystal domain orientation and the distribution of the characteristic phase separation length scales, are remarkably different when deposited by the scalable techniques vs. spun-coat. Yet, we find that optimized blade-coated devices achieve PCE > 9.5%, nearly the same as spun-coat. These results challenge some widely accepted propositions regarding what is an optimal BHJ morphology and suggest the hypothesis that diversity in the morphology that supports high performance may be a characteristic of manufacturable systems, those that maintain performance when coated thicker than ≈200 nm. In situ measurements reveal the key differences in the solidification routes for spin- and blade-coating leading to the distinct film structures.

Enhanced Corrosion Resistance and Biocompatibility of Magnesium Alloy by Mg-Al-Layered Double Hydroxide.

Abstract: Magnesium (Mg) and its alloys have been suggested as revolutionary biodegradable materials. However, fast degradation hinders its clinic application. To improve the corrosion resistance and biocompatibility of Mg–Nd–Zn–Zr alloy (JDBM), magnesium–aluminum-layered double hydroxide (Mg–Al LDH) was successfully introduced into Mg(OH)2 coating by hydrothermal treatment. The anions in the interlayer of Mg–Al LDH can be replaced by chloride ions, resulting in a relatively low chloride ion concentration near the surface of the coating. The favorable corrosion resistance of the coating was proved by polarization curves and hydrogen collection test. The Mg–Al LDH significantly promoted cell adhesion, migration and proliferation in vitro. In addition, the coating almost fulfilled the request of the clinical application in the hemolysis ratio test. Finally, in vivo results indicated that the coating offered the greatest long-lasting protection from corrosion and triggered the mildest inflammation comparing to the pur...

Transparent and abrasion-resistant superhydrophobic coating with robust self-cleaning function in either air or oil

Abstract: This paper reports an easy method to prepare a transparent superhydrophobic coating which shows a robust resistance to oil contamination, knife-scratch, sandpaper abrasion and strong acid/base attack. A PDMS interlayer was introduced to support the partially embedded fluoroalkylsilane treated silica nanoparticles, and thus the coating retained superhydrophobicity and self-cleaning properties after knife-scratch or 9 sandpaper abrasion cycles. An OSP scraping ink bar was introduced to control the thickness of the silica nanoparticle suspension, and thus the coating shows good transparency for visible light. Moreover, this transparent superhydrophobic coating shows self-cleaning properties in either air or oil environment.

A review of the operating limits in slot die coating processes

Abstract: Slot die coating is a pre-metered process commonly used for producing thin and uniform films. It is an important film fabrication method for applications where precise coating is required. A major concern in slot die coating processes is how to determine the operating limits to set the appropriate range of operating parameters, including coating speed, flow rate, vacuum pressure, coating gap, liquid viscosity and surface tension, etc. Operating limits directly determine the effectiveness and efficiency of the process. In this article, the current state of academic research on operating limits in slot die coating processes is reviewed. Specifically, the theories, mechanisms, and empirical conclusions related to the limits on vacuum pressure, the low-flow limit, the limit of wet thickness for zero-vacuum-pressure cases, the limit of dynamic wetting failure, and the limits of coating speed for a specific flow rate are reviewed. The article concludes with some recommendations for future work. © 2016 American Institute of Chemical Engineers AIChE J, 62: 2508–2524, 2016

Nanomechanics of Poly(catecholamine) Coatings in Aqueous Solutions

Abstract: Mussel-inspired self-polymerized catecholamine coatings have been widely utilized as a versatile coating strategy that can be applied to a variety of substrates. For the first time, nanomechanical measurements and an evaluation of the contribution of primary amine groups to poly(catecholamine) coatings have been conducted using a surface-forces apparatus. The adhesive strength between the poly(catecholamine) layers is 30-times higher than that of a poly(catechol) coating. The origin of the strong attraction between the poly(catecholamine) layers is probably due to surface salt displacement by the primary amine, π-π stacking (the quadrupole-quadrupole interaction of indolic crosslinks), and cation-π interactions (the monopole-quadrupole interaction between positively charged amine groups and the indolic crosslinks). The contribution of the primary amine group to the catecholamine coating is vital for the design and development of mussel-inspired catechol-based coating materials.