Showing papers on "Corrosion published in 2006"

Layer‐by‐Layer Assembled Nanocontainers for Self‐Healing Corrosion Protection

Abstract: The corrosion of metals is one of the main destructive processes that leads to huge economic losses. Polymer coating systems are normally applied on a metal surface to provide a dense barrier against the corrosive species in order to protect metal structures from corrosive attack. When the barrier is damaged and the corrosive agents penetrate to the metal surface the coating system can not stop the corrosion process. The most effective solution so far for designing anticorrosion coatings for active protection of metals is to employ chromate-containing conversion coatings. However, hexavalent chromium species are responsible for several diseases, including DNA damage and cancer, which is the main reason for banning Cr-containing anticorrosion coatings in Europe from 2007. The deposition of thin inorganic or hybrid films on metallic surfaces has been suggested as a pretreatment to provide an additional barrier against the corrosion species and mainly to improve adhesion between the metal and polymer coating system. The films are usually deposited by the plasma polymerization technique or the sol–gel route. Sol–gel-derived thin films that contain either inorganic (phosphates, vanadates, borates, and cerium and molybdenum compounds) or organic (phenylphosphonic acid, mercaptobenzothiazole, mercaptobenzoimidazole, triazole) inhibitors are investigated as substitutes for chromates. Among them, the highest activity is shown for sol–gel coatings with a cerium dopant of a critical concentration in the 0.2–0.6 wt % range. However, the negative effect of the free inhibitor occluded in the sol–gel matrix on the stability of the protective film is observed for all types of inhibitors (for instance, a higher concentration of Ce leads to the formation of microholes in the sol–gel film). This shortcoming calls for the development of nanometer-scale reservoirs to isolate an inhibitor inside and prevent its direct interaction with the sol–gel matrix. Nanoreservoirs should be homogeneously distributed in the film matrix and should possess controlled and corrosion-stimulated inhibitor release to cure corrosion defects. Mixed-oxide nanoparticles (e.g. ZrO2/CeO2), [4] b-cyclodextrin-inhibitor complexes, hollow polypropylene fibers, and conducting polyaniline have been explored as prospective reservoirs for corrosion inhibitors to be incorporated in the protective film. The common mechanism of the nanoreservoir activity is based on the slow release of inhibitor triggered by corrosion processes. Ion exchangers have also been investigated as ‘smart’ reservoirs for corrosion inhibitors. Chemically synthesized hydrocalmite behaves as an anion exchanger: adsorbing corrosive chloride ions and releasing corrosion-inhibiting nitrite anions. Despite considerable efforts devoted to the development of new, complex anticorrosion systems, practically no single solution is able to fulfill the requirements of sufficient corrosion protection while avoiding chromates in the coating, especially in the case of aluminum alloys used for aerospace applications. The recently developed technology of layer-by-layer (LbL) deposition of oppositely charged species (polyelectrolytes, nanoparticles, enzymes, dendrimers) from their solutions on the substrate surface represents an interesting approach to prepare reservoirs with regulated storage/release properties assembled with nanometer-thickness precision. LbL coatings are of practical interest in photonics (optical filters, luminescent coatings), electrocatalysis (electrodes for DNA transfer, enzyme-catalyzed oxidation), as membranes, and chemical reactors. LbL-assembled polyelectrolyte multilayers reveal controlled permeability properties. Depending on the nature of the assembled monolayers, the permeability of multilayer films can be controlled by changing pH, ionic strength, and temperature, or by applying magnetic or electromagnetic fields. Polyelectrolyte assemblies have never been used in corrosion-protection coatings, although storage of corrosion inhibitors in polyelectrolyte multilayers can confer several advantages: they can prevent a negative effect of the corrosion inhibitor on the stability of the coating, decrease the influence of the coating polymerization on the inhibitor, and provide intelligent release of the corrosion inhibitor, as the permeability C O M M U N IC A TI O N S

Principles of Corrosion Engineering and Corrosion Control

Abstract: Introduction Basic concepts Corrosion kinetics Types of corrosion: materials and environments Cathodic protection Corrosion control by inhibition Coatings Corrosion prevention by design Selection of materials for corrosive environments Atmospheric corrosion Boiler corrosion Concrete corrosion Index

Model of Carbon Corrosion in PEM Fuel Cells

Abstract: This paper presents a mathematical model of the corrosion of carbon catalyst supports in polymer electrolyte membrane (PEM) fuel cells The model describes how a maldistribution of hydrogen across the fuel electrode can induce both oxygen evolution and carbon corrosion on the positive electrode of the fuel cell in the fuel-starved region Implications of this reverse-current mechanism are explored by simulating a cell with a nonuniform distribution of hydrogen along the fuel channel in both steady-state and transient operation

Mechanism of corrosion inhibition of AA2024 by rare-earth compounds.

Abstract: The mechanism of corrosion protection of the widely used 2024-T3 aluminum alloy by cerium and lanthanum inhibitors in chloride media is described in detail in the present work. The corrosion process was investigated by means of scanning Kelvin probe force microscopy (SKPFM), in situ atomic force microscopy, and scanning electron microscopy coupled with energy dispersive spectroscopy. Employment of the high-resolution and in situ techniques results in a deep understanding of the details of the physical chemistry and mechanisms of the corrosion processes. The applicability of the SKPFM for mechanistic analysis of the effect of different corrosion inhibitors is demonstrated for the first time. The inhibitors under study show sufficient hindering of the localized corrosion processes especially in the case of pitting formation located around the intermetallic S-phase particles. The main role of Ce(3+) and La(3+) in the corrosion protection is formation of hydroxide deposits on S-phase inclusions buffering the local increase of pH, which is responsible for the acceleration of the intermetallics dealloying. The formed hydroxide precipitates can also act as a diffusion barrier hindering the corrosion processes in active zones. Cerium nitrate exhibits higher inhibition efficiency in comparison with lanthanum nitrate. The higher effect in the case of cerium is obtained due to lower solubility of the respective hydroxide. A detailed mechanism of the corrosion process and its inhibition is proposed based on thermodynamic analysis.

Corrosion protective properties of nanostructured sol–gel hybrid coatings to AA2024-T3

Abstract: The work aims at investigating the corrosion behavior of AA2024-T3 substrates pretreated with sol–gel derived hybrid coatings. The hybrid sols were prepared by copolymerization of 3-Glycidoxypropyltrimethoxysilane (GPTMS), tetraethylortosilicate (TEOS) and tetra-n-propoxyzirconium (TPOZ). Coatings with Zr/Si atomic ratios of 1:9 and 1:4 were also prepared. During the synthesis process, there is formation of ZrO2 nanoparticles, which content depends on the temperature and time of the TPOZ hydrolysis/condensation reactions. The results show that the ZrO2 nanoparticles have diameters ranging between 40 and 200 nm. These particles are amorphous and they improve the corrosion protection of the sol–gel coatings. The presence of ZrO2 nanoparticles seems to have a pore blocking effect in the coatings with higher content of particles.

Initial corrosion observed on the atomic scale

Abstract: Corrosion destroys more than three per cent of the world's GDP. Recently, the electrochemical decomposition of metal alloys has been more productively harnessed to produce porous materials with diverse technological potential. High-resolution insight into structure formation during electrocorrosion is a prerequisite for an atomistic understanding and control of such electrochemical surface processes. Here we report atomic-scale observations of the initial stages of corrosion of a Cu3Au111 single crystal alloy within a sulphuric acid solution. We monitor, by in situ X-ray diffraction with picometre-scale resolution, the structure and chemical composition of the electrolyte/alloy interface as the material decomposes. We reveal the microscopic structural changes associated with a general passivation phenomenon of which the origin has been hitherto unclear. We observe the formation of a gold-enriched single-crystal layer that is two to three monolayers thick, and has an unexpected inverted (CBA-) stacking sequence. At higher potentials, we find that this protective passivation layer dewets and pure gold islands are formed; such structures form the templates for the growth of nanoporous metals. Our experiments are carried out on a model single-crystal system. However, the insights should equally apply within a crystalline grain of an associated polycrystalline electrode fabricated from many other alloys exhibiting a large difference in the standard potential of their constituents, such as stainless steel (see ref. 5 for example) or alloys used for marine applications, such as CuZn or CuAl.