Showing papers on "Deformation (engineering) published in 2014"

A fracture-resistant high-entropy alloy for cryogenic applications

Abstract: High-entropy alloys are equiatomic, multi-element systems that can crystallize as a single phase, despite containing multiple elements with different crystal structures. A rationale for this is that the configurational entropy contribution to the total free energy in alloys with five or more major elements may stabilize the solid-solution state relative to multiphase microstructures. We examined a five-element high-entropy alloy, CrMnFeCoNi, which forms a single-phase face-centered cubic solid solution, and found it to have exceptional damage tolerance with tensile strengths above 1 GPa and fracture toughness values exceeding 200 MPa·m(1/2). Furthermore, its mechanical properties actually improve at cryogenic temperatures; we attribute this to a transition from planar-slip dislocation activity at room temperature to deformation by mechanical nanotwinning with decreasing temperature, which results in continuous steady strain hardening.

Strong, lightweight, and recoverable three-dimensional ceramic nanolattices

Abstract: Ceramics have some of the highest strength- and stiffness-to-weight ratios of any material but are suboptimal for use as structural materials because of their brittleness and sensitivity to flaws. We demonstrate the creation of structural metamaterials composed of nanoscale ceramics that are simultaneously ultralight, strong, and energy-absorbing and can recover their original shape after compressions in excess of 50% strain. Hollow-tube alumina nanolattices were fabricated using two-photon lithography, atomic layer deposition, and oxygen plasma etching. Structures were made with wall thicknesses of 5 to 60 nanometers and densities of 6.3 to 258 kilograms per cubic meter. Compression experiments revealed that optimizing the wall thickness-to-radius ratio of the tubes can suppress brittle fracture in the constituent solid in favor of elastic shell buckling, resulting in ductile-like deformation and recoverability.

Extraordinary strain hardening by gradient structure.

Abstract: Gradient structures have evolved over millions of years through natural selection and optimization in many biological systems such as bones and plant stems, where the structures change gradually from the surface to interior. The advantage of gradient structures is their maximization of physical and mechanical performance while minimizing material cost. Here we report that the gradient structure in engineering materials such as metals renders a unique extra strain hardening, which leads to high ductility. The grain-size gradient under uniaxial tension induces a macroscopic strain gradient and converts the applied uniaxial stress to multiaxial stresses due to the evolution of incompatible deformation along the gradient depth. Thereby the accumulation and interaction of dislocations are promoted, resulting in an extra strain hardening and an obvious strain hardening rate up-turn. Such extraordinary strain hardening, which is inherent to gradient structures and does not exist in homogeneous materials, provides a hitherto unknown strategy to develop strong and ductile materials by architecting heterogeneous nanostructures.

A Review of Dynamic Experimental Techniques and Mechanical Behaviour of Rock Materials

Abstract: The purpose of this review is to discuss the development and the state of the art in dynamic testing techniques and dynamic mechanical behaviour of rock materials. The review begins by briefly introducing the history of rock dynamics and explaining the significance of studying these issues. Loading techniques commonly used for both intermediate and high strain rate tests and measurement techniques for dynamic stress and deformation are critically assessed in Sects. 2 and 3. In Sect. 4, methods of dynamic testing and estimation to obtain stress–strain curves at high strain rate are summarized, followed by an in-depth description of various dynamic mechanical properties (e.g. uniaxial and triaxial compressive strength, tensile strength, shear strength and fracture toughness) and corresponding fracture behaviour. Some influencing rock structural features (i.e. microstructure, size and shape) and testing conditions (i.e. confining pressure, temperature and water saturation) are considered, ending with some popular semi-empirical rate-dependent equations for the enhancement of dynamic mechanical properties. Section 5 discusses physical mechanisms of strain rate effects. Section 6 describes phenomenological and mechanically based rate-dependent constitutive models established from the knowledge of the stress–strain behaviour and physical mechanisms. Section 7 presents dynamic fracture criteria for quasi-brittle materials. Finally, a brief summary and some aspects of prospective research are presented.

Making strong nanomaterials ductile with gradients

Abstract: Steels can be made stronger, tougher, or more resistant to corrosion either by changing composition (adding in more carbon or other elements) or by modifying their microstructures. An extreme microstructural route for strengthening materials is to reduce the crystallite size from the micrometer scale (“coarse-grained”) to the nanoscale. Nanograined aluminum or copper (Cu) may become even harder than high-strength steels, but these materials can be very brittle and crack when pulled (deformed in tension), apparently because strain becomes localized and resists deformation. However, nanograined metals can be plastically deformed under compression or rolling at ambient temperature, implying that moderate deformation can occur if the cracking process is suppressed. Tremendous efforts have been made to explore how to suppress strain localization in tensioned nanomaterials and make them ductile. Gradient microstructures, in which the grain size increases from nanoscale at the surface to coarse-grained in the core, were recently discovered to be an effective approach to improving ductility ( 1 – 4 ).

Traction force microscopy in physics and biology

Abstract: Adherent cells, crawling slugs, peeling paint, sessile liquid drops, bearings and many other living and non-living systems apply forces to solid substrates. Traction force microscopy (TFM) provides spatially-resolved measurements of interfacial forces through the quantification and analysis of the deformation of an elastic substrate. Although originally developed for adherent cells, TFM has no inherent size or force scale, and can be applied to a much broader range of mechanical systems across physics and biology. In this paper, we showcase the wide range of applicability of TFM, describe the theory, and provide experimental details and code so that experimentalists can rapidly adopt this powerful technique.

Mechanical properties of hybrid organic-inorganic CH3NH3BX3 (B = Sn, Pb; X = Br, I) perovskites for solar cell absorbers

Abstract: The crystal structures, elastic and anisotropic properties of CH3NH3BX3 (B = Sn, Pb; X = Br, I) compounds as solar cell absorber layers are investigated by the first-principles calculations. The type and strength of chemical bond B-X are found to determine the elastic properties. B-X bonds and the organic cations are therefore crucial to the functionalities of such absorbers. The bulk, shear, Young's modulus ranges from 12 to 30 GPa, 3 to 12 GPa, and 15 to 37 GPa, respectively. Moreover, the interaction among organic and inorganic ions would have negligible effect for elastic properties. The B/G and Poisson's ratio show it would have a good ductile ability for extensive deformation as a flexible/stretchable layer on the polymer substrate. The main reason is attributed to the low shear modulus of such perovskites. The anisotropic indices AU, AB AG, A1, A2, and A3 show ABX3 perovskite have very strong anisotropy derived from the elastic constants, chemical bonds, and symmetry.

Experimental and Theoretical Studies of Serpentine Microstructures Bonded To Prestrained Elastomers for Stretchable Electronics

Abstract: Stretchable electronic devices that exploit inorganic materials are attractive due to their combination of high performance with mechanical deformability, particularly for applications in biomedical devices that require intimate integration with human body. Several mechanics and materials schemes have been devised for this type of technology, many of which exploit deformable interconnects. When such interconnects are fully bonded to the substrate and/or encapsulated in a solid material, useful but modest levels of deformation (<30–40%) are possible, with reversible and repeatable mechanics. Here, the use of prestrain in the substrate is introduced, together with interconnects in narrow, serpentine shapes, to yield significantly enhanced (more than two times) stretchability, to more than 100%. Fracture and cyclic fatigue testing on structures formed with and without prestrain quantitatively demonstrate the possible enhancements. Finite element analyses (FEA) illustrates the effects of various material and geometric parameters. A drastic decrease in the elastic stretchability is observed with increasing metal thickness, due to changes in the buckling mode, that is, from local wrinkling at small thicknesses to absence of such wrinkling at large thicknesses, as revealed by experiment. An analytic model quantitatively predicts the wavelength of this wrinkling, and explains the thickness dependence of the buckling behaviors.

Mechanical properties of single-layer black phosphorus

Abstract: The mechanical properties of single-layer black phosphorus under uniaxial deformation are investigated using first-principles calculations. Both the Young's modulus and ultimate strain are found to be highly anisotropic and nonlinear as a result of its quasi-two-dimensional puckered structure. Specifically, the in-plane Young's modulus is 41.3?GPa in the direction perpendicular to the pucker and 106.4?GPa in the parallel direction. The ideal strain is 0.48 and 0.11 in the perpendicular and parallel directions, respectively.

Hot deformation behavior and processing map of a typical Ni-based superalloy

Abstract: The hot compressive deformation behaviors of a typical Ni-based superalloy are investigated over wide ranges of forming temperature and strain rate. Based on the experimental data, the efficiencies of power dissipation and instability parameters are evaluated and processing maps are developed to optimize the hot working processing. The microstructures of the studied Ni-based superalloy are analyzed to correlate with the processing maps. It can be found that the flow stress is sensitive to the forming temperature and strain rate. With the increase of forming temperature or the decrease of strain rate, the flow stress significantly decreases. The changes of instability domains may be related to the adiabatic shear bands and the evolution of δ phase(Ni 3 Nb) during the hot formation. Three optimum hot deformation domains for different forming processes (ingot cogging, conventional die forging and isothermal die forging) are identified, which are validated by the microstructural features and adiabatic shear bands. The optimum window for the ingot cogging processing is identified as the temperature range of 1010–1040 °C and strain rate range of 0.1–1 s −1 . The temperature range of 980–1040 °C and strain rate range of 0.01–0.1 s −1 can be selected for the conventional die forging. Additionally, the optimum hot working domain for the isothermal die forging is 1010–1040 °C and near/below 0.001 s −1 .

Effect of the martensite distribution on the strain hardening and ductile fracture behaviors in dual-phase steel

Abstract: In order to clarify the effects of the martensite distribution on the mechanical properties of low-carbon dual-phase steel, four types of dual-phase steel with different ferrite grain sizes and martensite distributions were prepared using a thermomechanical treatment. The tensile properties of these steels were investigated; in particular, the strain hardening and the ductile fracture behaviors were discussed in terms of the strain partitioning between the ferrite and martensite and the formation and growth of micro-voids, respectively. When the martensite grains surround the ferrite grains and form a chain-like networked structure, the strain hardenability is greatly improved without a significant loss of elongation, while the necking deformability is considerably reduced. A digital-image correlation analysis revealed that the tensile strain in the martensite region in the chain-like networked dual-phase structure is markedly increased during tensile deformation, which leads to an improvement in the strain hardenability. On the other hand, the joint part of the martensite grains in the structure acts as a preferential formation site for micro-voids. The number density of the micro-voids rapidly increases with increasing tensile strain, which would cause the lower necking deformability.

Mechanical Properties of Single-Layer Black Phosphorus

Abstract: The mechanical properties of single-layer black phosphrous under uniaxial deformation are investigated using first-principles calculations. Both Young's modulus and the ultimate strain are found to be highly anisotropic and nonlinear as a result of its quasi-two-dimensional puckered structure. Specifically, the in-plane Young's modulus is 44.0 GPa in the direction perpendicular to the pucker, and 92.7 GPa in the parallel direction. The ultimate strain is 0.48 and 0.20 in the perpendicular and parallel directions, respectively.

Tension, compression, and bending of superelastic shape memory alloy tubes

Abstract: While many uniaxial tension experiments of shape memory alloys (SMAs) have been published in the literature, relatively few experimental studies address their behavior in compression or bending, despite the prevalence of this latter deformation mode in applications. In this study, superelastic NiTi tubes from a single lot of material were characterized in tension, compression, and pure bending, which allowed us to make direct comparisons between the deformation modes for the first time. Custom built fixtures were used to overcome some long-standing experimental difficulties with performing well-controlled loading and accurate measurements during uniaxial compression (avoiding buckling) and large-rotation bending. In all experiments, the isothermal, global, mechanical responses were measured, and stereo digital image correlation (DIC) was used to measure the evolution of the strain fields on the tube's outer surface. As is characteristic of textured NiTi, our tubes exhibited significant tension–compression asymmetry in their uniaxial responses. Stress-induced transformations in tension exhibited flat force plateaus accompanied by strain localization and propagation. No such localization, however, was observed in compression, and the stress “plateaus” during compression always maintained a positive tangent modulus. While our uniaxial results are similar to the observations of previous researchers, the DIC strain measurements provided details of localized strain behavior with more clarity and allowed more quantitative measurements to be made. Consistent with the tension–compression asymmetry, our bending experiments showed a significant shift of the neutral axis towards the compression side. Furthermore, the tube exhibited strain localization on the tension side, but no localization on the compression side during bending. This is a new observation that has not been explored before. Detailed analysis of the strain distribution across the tube diameter revealed that the traditional assumption of elementary beam theory, that plane sections remain plane, does not hold. Yet when the strain was averaged over a few diameters of axial length, the tensile and compressive responses input into elementary beam theory predicted the global bending response with reasonable accuracy. While it is encouraging that a simple model could predict the moment–curvature response, we recommend that beam theory be used with caution. The averaged strain field can under/over predict local strains by as much as two-fold due to the localized deformation morphology.

Reversible cyclic deformation mechanism of gold nanowires by twinning–detwinning transition evidenced from in situ TEM

Abstract: Mechanical response of metal nanowires has recently attracted a lot of interest due to their ultra-high strengths and unique deformation behaviours. Atomistic simulations have predicted that face-centered cubic metal nanowires deform in different modes depending on the orientation between wire axis and loading direction. Here we report, by combination of in situ transmission electron microscopy and molecular dynamic simulation, the conditions under which particular deformation mechanisms take place during the uniaxial loading of [110]-oriented Au nanowires. Furthermore, by performing cyclic uniaxial loading, we show reversible plastic deformation by twinning and consecutive detwinning in tension and compression, respectively. Molecular dynamics simulations rationalize the observed behaviours in terms of the orientation-dependent resolved shear stress on the leading and trailing partial dislocations, their potential nucleation sites and energy barriers. This reversible twinning–detwinning process accommodates large strains that can be beneficially utilized in applications requiring high ductility in addition to ultra-high strength. In situstudies of deformation in metal nanowires have yielded interesting results. Here, the authors perform cyclic loading on gold nanowires and observe twinning and detwinning phenomena, respectively caused by tensile and compressive loading, and elucidate the underpinning mechanism by molecular dynamics simulations.

Transforming Wave Propagation in Layered Media via Instability-Induced Interfacial Wrinkling

Abstract: The ability to control wave propagation in highly deformable layered media with elastic instability-induced wrinkling of interfacial layers is presented. The onset of a wrinkling instability in initially straight interfacial layers occurs when a critical compressive strain is achieved. Further compression beyond the critical strain leads to an increase in the wrinkle amplitude of the interfacial layer. This, in turn, gives rise to the formation of a system of periodic scatterers, which reflect and interfere with wave propagation. We demonstrate that the topology of wrinkling interfacial layers can be controlled by deformation and used to produce band gaps in wave propagation and, hence, to selectively filter frequencies. Remarkably, the mechanism of frequency filtering is effective even for composites with similar or identical densities, such as polymer-polymer composites. Since the microstructure change is reversible, the mechanism can be used for tuning and controlling wave propagation by deformation.

Effect of deformation frequency on temperature and stress oscillations in cyclic phase transition of NiTi shape memory alloy

Abstract: Distinctive temperature and stress oscillations can be observed in superelastic shape memory alloys (SMAs) when they subject to displacement-controlled cyclic phase transition. In this paper, we examine the effect of the deformation frequency on the thermal and mechanical responses of the polycrystalline superelastic NiTi rods under stress-induced cyclic phase transition. By synchronized measurement of the evolutions in overall temperature and stress–strain curve over the frequency range of 0.0004–1 Hz (corresponding average strain rate range of 4.8×10−5/s–1.2×10−1/s) in stagnant air, it was found that both the temperature evolution and the stress–strain curve vary significantly with the frequency and the number of cycles. For each frequency, steady-state cyclic thermal and mechanical responses of the specimen were reached after a transient stage, exhibiting stabilization. In the steady-state, the average temperature oscillated around a mean temperature plateau which increased monotonically with the frequency and rose rapidly in the high frequency range due to the rapid accumulation of hysteresis heat. The oscillation was mainly caused by the release and absorption of latent heat and increased with the frequency, eventually reaching a saturation value. The variations in the stress responses followed similar frequency dependence as the temperature. The steady-state stress–strain hysteresis loop area, as a measure of the material׳s damping capacity, first increased then decreased with the frequency in a non-monotonic manner. The experimental data were analyzed and discussed based on the simplified lumped heat transfer analysis and the Clausius–Clapeyron relationship, incorporating the inherent thermomechanical coupling in the material׳s response. We found that, for given material's properties and specimen geometries, all such frequency-dependent variations in temperature, stress and damping capacity were essentially determined by the competition between the time scale of the heat release (i.e. the phase transition frequency) and the time scale of the heat transfer to the ambient. The results emphasize that, the two time scales of loading and heat transfer must be clearly specified when characterizing and modeling the cyclic behavior of SMA materials.