Electric resistance welding

About: Electric resistance welding is a research topic. Over the lifetime, 16761 publications have been published within this topic receiving 154851 citations.

Heating and bonding mechanisms in ultrasonic welding of thermoplastics

Abstract: An experimental study of the heating and bonding mechanisms in ultrasonic welding is described. Polystyrene specimens were joined under a variety of welding conditions while the temperatures at the interface and within the interior of these specimens were measured. The power input, amplitude of vibrations, and amount of deformation during welding were measured concurrently. In general, the rate of heating at the interface is greatest at the beginning of the weld cycle, but slows markedly after the interface temperature reaches approximately 250°C. The interface temperature peaks well before the weld is completed. Temperatures within the body increase most rapidly at temperatures near the glass transition temperature. Welded specimens were broken on a special testing apparatus under combined torsional and compressional loads to determine the weld strength. The results show that weld strength is dependent on the amount of energy input and the degree to which material flows out of the interface region. Possible mechanisms for heating and bonding during ultrasonic welding are discussed in light of the observed behavior.

Advanced Welding Processes

Abstract: An introduction to welding processes welding process development trends welding power source technology filler materials for arc welding gases for advanced welding processes advanced gas tungsten arc welding high energy density processes narrow gap welding techniques monitoring and control of welding processes welding automation and robotics.

A unified numerical modeling of stationary tungsten-inert-gas welding process

Abstract: In order to clarify the formative mechanism of weld penetration in an arc welding process, the development of a numerical model of the process is quite useful for understanding quantitative values of the balances of mass, energy, and force in the welding phenomena because there is still lack of experimentally understanding of the quantitative values of them because of the existence of complicated interactive phenomena between the arc plasma and the weld pool The present article is focused on a stationary tungsten-inert-gas (TIG) welding process for simplification, but the whole region of TIG arc welding, namely, tungsten cathode, arc plasma, workpiece, and weld pool is treated in a unified numerical model, taking into account the close interaction between the arc plasma and the weld pool Calculations in a steady state are made for stationary TIG welding in an argon atmosphere at a current of 150 A The anode is assumed to be a stainless steel, SUS304, with its negative temperature coefficient of surface tension The two-dimensional distributions of temperature and velocity in the whole region of TIG welding process are predicted The weld-penetration geometry is also predicted Furthermore, quantitative values of the energy balance for the various plasma and electrode regions are given The predicted temperatures of the arc plasma and the tungsten-cathode surface are in good agreement with the experiments There is also approximate agreement of the weld shape with experiment, although there is a difference between the calculated and experimental volumes of the weld The calculated convective flow in the weld pool is mainly dominated by the drag force of the cathode jet and the Marangoni force as compared with the other two driving forces, namely, the buoyancy force and the electromagnetic force

Ultrasonic welding of PEEK graphite APC-2 composites

Abstract: The ultrasonic welding process is modeled using a five part model that includes mechanics and vibration of the parts, viscoelastic heating, heat transfer, flow and wetting, and intermolecular diffusion. The model predicts that melting and flow occur in steps, which has been confirmed by experiments. The model also indicates the possibility of monitoring joint quality by measuring the dynamic mechanical impedance of the parts during welding, which has also been verified experimentally by indirectly monitoring the magnitude of the impedance. via measurements of both the power and the acceleration of the base. When the melt fronts of the energy directors meet, at the end of welding, the dynamic impedance of the composites' interface is shown to rise rapidly. This raises the possibility of developing closed loop control procedures for the ultrasonic welding of thermoplastic composites. Ultrasonic welding of polyetheretherketone (PEEK) graphite APC-2 composites produced joints with excellent strengths.