Equiaxed crystals

About: Equiaxed crystals is a research topic. Over the lifetime, 5898 publications have been published within this topic receiving 100065 citations.

Probabilistic modelling of microstructure formation in solidification processes

Abstract: A new approach to the modelling of grain structure formation in solidification processes is proposed. Based upon a two-dimensional cellular automata technique, the model includes the mechanisms of heterogeneous nucleation and of grain growth. Nucleation occurring at the mould wall as well as in the liquid metal are treated by using two distributions of nucleation sites. The location and the crystallographic orientation of the grains are chosen randomly among a large number of cells and a certain number of orientation classes, respectively. The growth kinetics of the dendrite tip and the preferential 〈100〉 growth directions of cubic metals are taken into account. The model is then applied to small specimens of uniform temperature. The columnar-to-equiaxed transition, the selection and extension of columnar grains which occur in the columnar zone and the impingement of equiaxed grains are clearly shown by this technique. The calculated effect of the alloy concentration and cooling rate upon the resultant microstructure agree with experimental observations.

Grain refining of aluminium and its alloys using inoculants

Abstract: Grain structure is an important and readily observable feature in cast aluminium alloys. Three different types of grain morphology are possible, namely, columnar, twinned columnar, and equiaxed. Inoculants in the form of master alloys are used to promote the formation of a fully equiaxed grain structure and this is termed grain refinement. Initially, fundamental aspects of solidification are outlined in order that the principles of grain refining using master alloys can be understood. Techniques for the commercial production and testing of common Al–Ti-based master alloys are then discussed briefly. The exact mechanisms by which grain refinement occurs are not yet fully understood and experimental and theoretical studies on the problem are critically reviewed with particular emphasis on (a) the role of solute titanium, (b) the thermodynamics of Al–Ti-based alloy systems, and (c) the nature of heterogeneous nuclei. Finally, current and future trends in the use of grain refining alloys are summarised.

Site specific control of crystallographic grain orientation through electron beam additive manufacturing

Abstract: Site specific control of the crystallographic orientation of grains within metal components has been unachievable before the advent of metals additive manufacturing (AM) technologies. To demonstrate the capability, the growth of highly misoriented micron scale grains outlining the letters D, O and E, through the thickness of a 25·4 mm tall bulk block comprised of primarily columnar [001] oriented grains made of the nickel base superalloy Inconel 718 was promoted. To accomplish this, electron beam scan strategies were developed based on principles of columnar to equiaxed transitions during solidification. Through changes in scan strategy, the electron beam heat source can rapidly change between point and line heat source modes to promote steady state and/or transient thermal gradients and liquid/solid interface velocity. With this approach, an equiaxed solidification in the regions bounding the letters D, O and E was achieved. The through thickness existence of the equiaxed grain structure outlinin...