Filler metal

About: Filler metal is a research topic. Over the lifetime, 11152 publications have been published within this topic receiving 86590 citations.

Spatter in laser welding

Abstract: Spatter, the ejection of melt from a weld pool, is a major problem whenever it occurs in a welding process. The ejection of droplets from the weld metal results in a weld with underfill, undercuts, craters, blowholes, or blowouts—all of which can have a detrimental effect on the mechanical properties of the weld. This paper presents a systematic description of the different types of spatter phenomena which occur during laser welding. A categorization system is proposed to facilitate the comparison and combination of research findings on spatter. This should allow researchers in this area to act as a more effective team in future.

Hybrid laser–TIG welding, laser beam welding and gas tungsten arc welding of AZ31B magnesium alloy

Abstract: Welding of AZ31B magnesium alloy was carried out using hybrid laser–TIG (LATIG) welding, laser beam welding (LBW) and gas tungsten arc (TIG) welding. The weldability and microstructure of magnesium AZ31B alloy welded using LATIG, LBW and TIG were investigated by OM and EMPA. The experimental results showed that the welding speed of LATIG was higher than that of TIG, which was caught up with LBW. Besides, the penetration of LATIG doubles that of TIG, and was four times that of LBW. In addition, arc stability was improved in hybrid of laser–TIG welding compared with using the TIG welding alone, especially at high welding speed and under low TIG current. It was found that the heat affect zone of joint was only observed in TIG welding, and the size of grains in it was evidently coarse. In fusion zone, the equiaxed grains exist, whose size was the smallest welded by LBW, and was the largest by TIG welding. It was also found that Mg concentration of the fusion zone was lower than that of the base one by EPMA in three welding processes.

Interfacial microstructure and mechanical property of Ti6Al4V/A6061 dissimilar joint by direct laser brazing without filler metal and groove

Abstract: Laser brazing of Ti6Al4V and A6061-T6 alloys with 2 mm thickness was conducted by focusing laser beam on aluminum alloy side, and the effect of laser offset distance on microstructure and mechanical properties of the dissimilar butt joint was investigated. Laser offset has a great influence on the thickness of interfacial intermetallic compound (IMC) layer and the mechanical property of joint. The thickness of interfacial IMC layer is less than 500 nm, and the average tensile strength of the joint reaches 64% of aluminum base material strength, when suitable welding conditions are used. The interfacial IMC is TiAl 3 . The formation of interfacial IMC layer and its effect on mechanical property of the joint are discussed in the present study.