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Filler metal

About: Filler metal is a research topic. Over the lifetime, 11152 publications have been published within this topic receiving 86590 citations.


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TL;DR: In this paper, the effect of aluminium filler metal composition on the formation of AI-Ti intermetallic compounds was investigated in brazed aluminium-to-titanium (Al/Ti) joints and titanium-totitanium-Ti/Ti joints.
Abstract: The effect of aluminium filler metal composition on the formation of AI-Ti intermetallic compounds was investigated in brazed aluminium-to-titanium (Al/Ti) joints and titanium-totitanium (Ti/Ti) joints. The clearance filling ability was also studied. In Ti/Ti joints, the thickness of the intermetallic compound layer was strongly dependent on the aluminium filler metal composition, whereas the clearance filling ability was independent of the composition. The maximum intermetallic compound layer thickness was observed in 99.99% highly pure aluminium filler metal; therefore all additional elements reduced the layer thickness. Above all, the addition of 0.8% Si greatly reduced the thickness. After brazing at 680° C for 3 min, the intermetallic compound formed by Al-0 to 0.8% Si filler metal was found to be of type Al3Ti. Other compounds, of types Ti9Al23 and Ti7Al5Si12, were also found in joints brazed by Al-3 to 10% Si filler metals. AI-0.8% Si filler metals maintained a higher joint strength than pure aluminium filler metal under brazing conditions of high temperature and long heating time. In Al/Ti joints, AI-Cu-Sn and AI-Cu-Ag filler metal mainly formed Al3Ti, and Al-10Si-Mg filler metal mainly formed Ti7Al5Si12 at the brazed interface of the titanium side after brazing at 600 to 620° C.

74 citations

Journal ArticleDOI
TL;DR: In this paper, the microstructures of the Ti/Fe joints were studied by optical microscopy, scanning electron microscopy and X-ray diffraction, and the cracking susceptibilities of the joints were evaluated with microhardness tests on the crosssections.

74 citations

Journal ArticleDOI
TL;DR: In this paper, the authors investigated the joining performance of SiC particulate reinforced aluminium metal matrix composite (Al/SiCp-MMC) by vacuum brazing process.
Abstract: The present study has investigated the joining performance of SiC particulate reinforced aluminium metal matrix composite (Al/SiCp–MMC) by vacuum brazing process. After the joints brazed with Al–Si–Mg foil brazing filler metal at different brazing batches, both the mechanical properties and the microstructures of brazed joints were estimated. Moreover, the influence of SiCp size, SiCp volume percentage and the brazing parameters on bonding quality of the joints have also been discussed in detail. The results have revealed that the bonding quality either in SiCp/Al interface or in SiCp/SiCp interface belongs to weak bonding, and the results also show that under the same brazing parameters condition, the strength of brazed joints decreases along with increasing the SiCp volume percentage. In addition, the results also indicate that for a constant SiCp volume percentage the strength of brazed joints decreases when SiCp size increases. These results are very useful for the joining design of discontinuously reinforced metal matrix composites and further for the optimum design of composition of composites.

74 citations

Journal ArticleDOI
TL;DR: In this article, the effect of specific oxide fluxes on the surface appearance, weld morphology, retained δ ferrite content, hot cracking susceptibility, angular distortion and mechanical properties obtained with the tungsten inert gas (TIG) process applied to the welding of 5 mm thick austenitic stainless steel plates.
Abstract: The aim of the present study was to investigate the effect of specific oxide fluxes on the surface appearance, weld morphology, retained δ ferrite content, hot cracking susceptibility, angular distortion and mechanical properties obtained with the tungsten inert gas (TIG) process applied to the welding of 5 mm thick austenitic stainless steel plates. An autogenous gas tungsten arc welding process was applied to stainless steels through a thin layer of activating flux to produce a bead on plate welded joint. The MnO2 and ZnO fluxes used were packed in powdered form. The experimental results indicated that the 80% MnO2–20% ZnO mixture can give full penetration and also a satisfactory surface appearance for type 304 stainless steel TIG flux welds. TIG welding with MnO2 and/or ZnO can increase the measured ferrite number in welds, and tends to reduce hot cracking susceptibility in as welded structures. It was also found that TIG flux welding can significantly reduce the angular distortion of stainless...

74 citations

Journal ArticleDOI
TL;DR: In this article, three welding speeds designated as low (1.5mm/s), medium (2.5 mm/s) and high (3.5 millimeters/sec) were operated during gas tungsten arc welding (GTAW) process and joints made were subjected to analysis of the microstructures, mechanical and corrosion properties of the joints.

74 citations


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Performance
Metrics
No. of papers in the topic in previous years
YearPapers
202379
2022127
2021178
2020291
2019329
2018320