Fracture toughness

About: Fracture toughness is a research topic. Over the lifetime, 39642 publications have been published within this topic receiving 854338 citations.

Fabrication and mechanical behaviour of Al2O3/Mo nanocomposites

Abstract: Two types of Al2O3/Mo composites were fabricated by hot-pressing a mixture of γ- or α-Al2O3 powder and a fine molybdenum powder. For Al2O3/5 vol% Mo composite using γ-Al2O3 as a starting powder, the elongated molybdenum layers were observed to surround a part of the Al2O3 grains, which resulted in an apparent high value of fracture toughness (7.1 Mpa m1/2). In the system using α-Al2O3 as a starting powder, nanometre sized molybdenum particles were dispersed within the Al2O3 grains and at the grain boundaries. Thus, it was confirmed that ceramic/metal nanocomposite was successfully fabricated in the Al2O3/Mo composite system. With increasing molybdenum content, the elongated molybdenum particles were formed at Al2O3 grain boundaries. Considerable improvements of mechanical properties were observed, such as hardness of 19.2 GPa, fracture strength of 884 MPa and toughness of 7.6 MPa m1/2 in the composites containing 5, 7.5, 20 vol% Mo, respectively; however, they were not enhanced simultaneously. The relationships between microstructure and mechanical properties are also discussed.

Whisker Toughening: A Comparison Between Aluminum Oxide and Silicon Nitride Toughened with Silicon Carbide

Abstract: Two whisker-toughened materials have been studied, with the objective of identifying the mechanisms that provide the major contribution to toughness. It is concluded that, for composites with randomly oriented whiskers, bending failure of the whiskers obviates pullout, whereupon the major toughening mechanisms are the fracture energy consumed in creating the debonded interface and the stored strain energy in the whiskers, at failure, which is dissipated as acoustic waves. The toughening potential is thus limited. High toughness requires extensive pullout and, hence, aligned whiskers with low fracture energy interfaces.

Fracture of a brittle particulate composite

Abstract: Previous models for crack-particle interactions in brittle composites are modified to account for penetrable obstacles, obstacle shape and secondary crack interactions. The modified model is applied to a glass-unbonded nickel sphere composite system, the experimental aspects of which were summarized in Part 1. Increases in fracture energy are explained in terms of local crack blunting. It is shown that these results fall, as expected, between those for an entirely sharp crack front and an entirely blunt one.

On the fracture of brittle-matrix/ductile-particle composites

Abstract: A mechanism for the toughening of brittle matrices with ductile particles is presented. It is shown that the constraints imposed on the particles by the rigid matrix suppress plastic deformation of the particles at crack tips so that the main contribution to composite toughness comes from ligament formation in the matrix and their fracture behind the advancing crack front. The incorporation of inherently tough second-phase particles into a brittle matrix does not therefore automatically lead to a large toughness improvement of the composite, if other requirements are not satisfied. As far as toughness is concerned, the most desirable composite is one consisting of a soft (low yield strength) particle strongly bonded to a brittle matrix and free from internal stresses. The mechanism of stress relaxation in a spherical particle embedded in a matrix of smaller thermal expansion coefficient is also described.

Fracture toughness and brittle-ductile transition controlled by grain boundary character distribution (GBCD) in polycrystals

Abstract: The structural dependence of intergranular fracture processes in bicrystals and polycrystals of metals and alloys is first reviewed. It is shown that even in polycrystals, grain boundary structure plays a significant role in controlling the fracture properties of the material. Next, we evaluate quantitatively the effect of different types, frequencies and configurations of grain boundaries, so-called the grain boundary character distribution (GBCD), on the toughness of a three-dimensional (3D) polycrystals. The results show that the toughness of a polycrystals increases monotonically with increasing overall fraction of fracture-resistant low-energy boundaries in the material. A brittle-ductile transition, corresponding to a change of fracture mode from predominantly intergranular with low toughness to predominantly transgranular with high toughness, is observed when the overall fraction of low-energy boundaries reaches a critical value. For a 3D polycrystals with a non-random GBCD such that the fraction of low-energy boundaries on the inclined boundary facets is maximised, a smaller critical overall fraction of low-energy boundaries is needed to bring about the brittle-ductile transition. Similar effect is also found if the grains are made elongated and aligned with the stress axis. The results are discussed in relation to the concept of grain boundary design for strong and tough polycrystals proposed by one of the present authors (T.W.).