Fracture toughness

About: Fracture toughness is a research topic. Over the lifetime, 39642 publications have been published within this topic receiving 854338 citations.

A Comparison of the J -lntegral and CTOD Parameters for Short Crack Specimen Testing

Abstract: This study investigates the applicability of the J-integral test procedure to test short crack specimens in the temperature region below the initiation of ductile tearing where J 1 c cannot be measured. The current J-integral test procedure is restricted to determining the initiation of ductile tearing and requires that no specimen demonstrates brittle cleavage fracture. The J 1 c test specimen is also limited to crack-depth to specimen-width ratios (a/W) between 0.50 and 0.75. In contrast, the crack tip opening displacement (CTOD) test procedure can be used for testing throughout the entire temperature-toughness transition region from brittle to fully ductile behavior. Also, extensive research is being conducted to extend the CTOD test procedure to the testing of short crack specimens (alW ratios of approximately 0.15). The CTOD and J-integral fracture parameters are compared both analytically and experimentally using square (cross-section) three-point bend specimens of A36 steel with a/W ratios of 0.50 (deep crack) and 0.15 (short crack). Three-dimensional elastic-plastic finite element analyses are conducted on both the deep crack and the short crack specimens. The measured J-integral and CTOD results are compared at various levels of linear-elastic and elastic-plastic behavior. Experimental testing is conducted throughout the lower shelf and lower transition regions where stable crack growth does not occur. Very good agreement exists between the analytical and experimental results for both the short crack and deep crack specimens. Results of this study show that both the J-integral and the CTOD fracture parameters work well for testing in the lower shelf and lower transition regions where stable crack growth does not occur. A linear relationship is shown to exist between J-integral and CTOD throughout these regions for both the short and the deep crack specimens. These observations support the consideration to extend the J-integral test procedure into the temperature region of brittle fracture rather than limiting it to J 1 c at the initiation of ductile tearing. Also, analyzing short crack three-point bend specimen (a/W < 0.15) records using the load versus load-line displacement (LLD) record has great potential as an experimental technique. The problems of accurately measuring the CMOD of short crack specimens in the laboratory without affecting the crack tip behavior may be eliminated using the J-integral test procedure.

Fracture toughness and fatigue-crack propagation in a Zr–Ti–Ni–Cu–Be bulk metallic glass

Abstract: The recent development of metallic alloy systems which can be processed with an amorphous structure over large dimensions, specifically to form metallic glasses at low cooling rates (similar to 10 K/s), has permitted novel measurements of important mechanical properties. These include, for example, fatigue-crack growth and fracture toughness behavior, representing the conditions governing the subcritical and critical propagation of cracks in these structures. In the present study, bulk plates of a Zr41.2Ti13.8Cu12.5Ni10Be22.5 alloy, machined into 7 mm wide, 38 mm thick compact-tension specimens and fatigue precracked following standard procedures, revealed fracture toughnesses in the fully amorphous structure of K(lc)similar to 55 MPa root m, i.e., comparable with that of a high-strength steel or aluminum ahoy. However, partial and full crystallization, e.g., following thermal exposure at 633 K or more, was found to result in a drastic reduction in fracture toughness to similar to 1 MPa root m, i.e., comparable with silica glass. The fully amorphous alloy was also found to be susceptible to fatigue-crack growth under cyclic loading, with growth-rate properties comparable to that of ductile crystalline metallic alloys, such as high-strength steels or aluminum alloys; no such fatigue was seen in the partially or fully crystallized alloys which behaved like very brittle ceramics. Possible micromechanical mechanisms for such behavior are discussed.

Fracture under complex stress — The angled crack problem

Abstract: Experiments are described in which thin plates of polymethylmethacrylate were fractured with cracks set at various angles to an applied uniaxial stress. While there is substantial agreement with previous analytical predictions, it is shown that inclusion of the stress component parallel to the crack can improve the correlation between linear theory and experiment, using a critical stress at a critical distance interpretation of the stress intensity factor criterion.

An energy release rate criterion for mixed mode fracture

Abstract: The initial energy release rate for a branch crack propagating at an arbitrary angle from an existing crack tip is obtained in a simple fashion and in closed form by using a continuity assumption. It is then postulated that the branch crack propagates in the direction which causes the energy release rate to be a maximum and that initiation occurs when the value of this release rate reaches a critical value. It is shown that these postulates yield results identical to the maximum stress theory, since the direction in which the maximum circumferential stress occurs is also the direction causing the maximum energy release rate.

Sandwich test specimens for measuring interface crack toughness

Abstract: A crack lying along one interface on an elastic sandwich structure is analyzed. When the thickness of the middle layer is small compared with the other length scales of the structure, a universal relation is found between the actual interface stress intensity factors at the crack tip and the apparent mode I and mode II stress intensity factors associated with the corresponding problem for the crack in the homogeneous material. Therefore, if the apparent stress intensity factors are known, for example calculated from the applied loads as if the structure was homogeneous, this information can be immediately converted into the interface stress intensity factors with the universal relation. This observation provides the theoretical basis for developing sandwich specimens for measuring interface crack toughness. The universal relation reveals the extent to which the asymmetry inherent to a bimaterial interface induces asymmetry in the near tip crack field. In particular, the result of the study can be used to infer whether stress intensity factors for a homogeneous body can be used with good approximation in place of the actual interface stress intensity factors. A proposal for simplifying the approach to interfacial fracture is made which plays down the role of the so-called oscillatory interface singularity stresses.