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Friction stir processing

About: Friction stir processing is a research topic. Over the lifetime, 2977 publications have been published within this topic receiving 62158 citations.


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TL;DR: In this paper, the authors measured residual stresses through the thickness of friction-stir processed (FSP) 6061-T6 aluminum-alloy plates using neutron diffraction, and found that the residual stress distributions were asymmetric through thickness and angular distortion.
Abstract: Residual stresses were measured through the thickness of friction-stir processed (FSP) 6061-T6 aluminum-alloy plates using neutron diffraction. Two different specimens were prepared to study the relationship between residual stress distributions through the thickness of the plate and angular distortion: (Case 1) a plate processed with both stirring pin and tool shoulder, i.e., a typical FSP plate subjected to both plastic deformation and frictional heat, and (Case 2) a plate processed only with the tool shoulder, i.e., subjected mainly to the frictional heating. The measured residual stress profiles show relatively small through-thickness residual stress variations in Case 1, while there is a significant through-thickness residual stress variations in Case 2. The main cause of the geometric angular distortion could be related to the non-uniform distribution of the frictional heat generated by the tool shoulder leading to the asymmetric distributions of the residual stress through the thickness of the FSP plate.

61 citations

Journal ArticleDOI
TL;DR: In this paper, the authors developed equations to model the rate of heat input from different geometries of friction stir processing (FSP) tools and compared with actual heat input obtained from embedded thermocouples within the stirred region.
Abstract: In this research, equations are developed to model the rate of heat input from different geometries of friction stir processing (FSP) tools. The model is then compared with actual heat input obtained from embedded thermocouples within the stirred region. The cooling curves obtained from the thermocouple data are then applied to the Derby–Ashby model for high angle grain boundary migration to predict the final grain size of a bulk sample produced by the friction stirring method. Submerged friction stir processing (SFSP) is introduced as a way of increasing the cooling rate of the bulk samples in an attempt to decrease the grain size. Microstructures obtained from both FSP and SFSP are characterized using transmission electron microscopy.

61 citations

Journal ArticleDOI
TL;DR: The results revealed that multi-pass FSP causes a homogeneous distribution and good dispersion of Al2O3 in the metal matrix, and consequently an increase in the hardness of the matrix composites.
Abstract: In the present work, an aluminum metal matrix reinforced with (Al2O3) nanoparticles was fabricated as a surface composite sheet using friction stir processing (FSP). The effects of processing parameters on mechanical properties, hardness, and microstructure grain were investigated. The results revealed that multi-pass FSP causes a homogeneous distribution and good dispersion of Al2O3 in the metal matrix, and consequently an increase in the hardness of the matrix composites. A finer grain is observed in the microstructure examination in specimens subjected to second and third passes of FSP. The improvement in the grain refinement is 80% compared to base metal. The processing parameters, particularly rotational tool speed and pass number in FSP, have a major effect on strength properties and surface hardness. The ultimate tensile strength (UTS) and the average hardness are improved by 25% and 46%, respectively, due to presence of reinforcement Al2O3 nanoparticles.

61 citations

Journal ArticleDOI
TL;DR: In this article, composite layers containing 0.8 %vol Al 2 O 3 nanoparticles were produced on AZ91 magnesium alloy by friction stir processing (FSP), and the treated layers were characterized using optical and scanning electron microscopes, as well as microhardness and wear testing units.

60 citations

Journal ArticleDOI
TL;DR: In this article, the effects of hydroxyapatite particles addition along with structural refinement on the corrosion resistance of the composite were investigated by electrochemical techniques and X-ray diffraction analysis.

60 citations


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Performance
Metrics
No. of papers in the topic in previous years
YearPapers
2023236
2022443
2021356
2020322
2019349
2018261