Gas metal arc welding

About: Gas metal arc welding is a research topic. Over the lifetime, 11706 publications have been published within this topic receiving 109555 citations. The topic is also known as: metal active gas welding & GMAW.

Mig gun with axially aligned offset motor

Abstract: A mig welding gun handle is in two sections that are offset from each other by an angle of approximately 20 degrees. The offset handle makes the gun exceptionally comfortable for an operator to maneuver when welding various workpieces. A non-right angle gear set in which the pinion axial centerline intersects the gear axis of rotation at an angle of approximately 70 degrees makes the offset handle possible. The gun further comprises a gas seal that blocks atmospheric air in the weld wire liner from reaching the welding arc. The gas seal comprises a passage that bleeds inert gas to the interior of the liner. The relatively high pressure of the inert gas in the liner interior blocks atmospheric air from flowing through the hole in the contact tip to the arc.

Modelling of arc welding : the importance of including the arc plasma in the computational domain

Abstract: We present results of computational simulations of tungsten-inert-gas and metal-inert-gas welding. The arc plasma and the electrodes (including the molten weld pool when necessary) are included self-consistently in the computational domain. It is shown, using three examples, that it would be impossible to accurately estimate the boundary conditions on the weld-pool surface without including the arc plasma in the computational domain. First, we show that the shielding gas composition strongly affects the properties of the arc that influence the weld pool: heat flux density, current density, shear stress and arc pressure at the weld-pool surface. Demixing is found to be important in some cases. Second, the vaporization of the weld-pool metal and the diffusion of the metal vapour into the arc plasma are found to decrease the heat flux density and current density to the weld pool. Finally, we show that the shape of the wire electrode in metal-inert-gas welding has a strong influence on flow velocities in the arc and the pressure and shear stress at the weld-pool surface. In each case, we present evidence that the geometry and depth of the weld pool depend strongly on the properties of the arc.

Components for gas metal arc welding gun

Abstract: A gas metal arc welding gun includes a power cable in which the power conductors are asymmetrically distributed in a crescent between a gas conduit and a sheath in order to improve flexibility of the power cable. The welding gun includes a head assembly which includes a head that defines an internal annular ridge between a contact tip and a free end of an electrode liner. This annular ridge serves as a stop for the contact tip, as a centering guide for the electrode liner, and as a shield to protect the electrode from welding spatter. The welding gun includes a two-piece handle which includes a tongue and aperture guide at one end, and an interlocking flange guide at the other end. The two guides restrict movement between the two housing parts to axial movement, and a snap ring locks the two housing parts in a desired assembled position.