Material flow

About: Material flow is a research topic. Over the lifetime, 3050 publications have been published within this topic receiving 36844 citations. The topic is also known as: material stream.

Material Footprint Assessment in a Global Input‐Output Framework

Abstract: Material flow-based indicators play an important role in indicator sets related to green and resource-efficient growth. This paper examines the global flows of materials and the amounts of materials directly and indirectly necessary to satisfy domestic final demand in different countries world-wide. We calculate the indicator Raw Material Consumption (RMC), also referred to as Material Footprint (MF), by applying a global, multi-regional input-output (MRIO) model based on the GTAP database and extended by material extraction data. We examine world-wide patterns of material extraction and materials embodied in trade and consumption, investigating changes between 1997 and 2007. We find that flows of materials related to international trade have increased by almost 60% between 1997 and 2007. We show that the differences in Material Footprints per capita are huge, ranging from up to 100 tonnes in the rich, oil-exporting countries to values as low as 1.5 to 2 tonnes in some developing countries. We also quantify the differences between the indicators Domestic Material Consumption (DMC) and RMC, illustrating that net material exporters generally have a DMC larger than RMC, while the reverse is observed for net importers. Finally, we confirm the fact that most countries with stable or declining DMCs actually show increasing RMCs, indicating the occurrence of leakage effects, which are not fully captured by DMC. This challenges the world-wide use of DMC as a headline indicator for national material consumption and calls for the consideration of upstream material requirements of international trade flows.

Johnson Cook Material and Failure Model Parameters Estimation of AISI-1045 Medium Carbon Steel for Metal Forming Applications

Abstract: Consistent and reasonable characterization of the material behavior under the coupled effects of strain, strain rate and temperature on the material flow stress is remarkably crucial in order to design as well as optimize the process parameters in the metal forming industrial practice. The objective of this work was to formulate an appropriate flow stress model to characterize the flow behavior of AISI-1045 medium carbon steel over a practical range of deformation temperatures (650⁻950 ∘ C) and strain rates (0.05⁻1.0 s - 1 ). Subsequently, the Johnson-Cook flow stress model was adopted for modeling and predicting the material flow behavior at elevated temperatures. Furthermore, surrogate models were developed based on the constitutive relations, and the model constants were estimated using the experimental results. As a result, the constitutive flow stress model was formed and the constructed model was examined systematically against experimental data by both numerical and graphical validations. In addition, to predict the material damage behavior, the failure model proposed by Johnson and Cook was used, and to determine the model parameters, seven different specimens, including flat, smooth round bars and pre-notched specimens, were tested at room temperature under quasi strain rate conditions. From the results, it can be seen that the developed model over predicts the material behavior at a low temperature for all strain rates. However, overall, the developed model can produce a fairly accurate and precise estimation of flow behavior with good correlation to the experimental data under high temperature conditions. Furthermore, the damage model parameters estimated in this research can be used to model the metal forming simulations, and valuable prediction results for the work material can be achieved.

Material flow analysis

Abstract: Material flow analysis (MFA) refers to the analysis of the throughput of process chains comprising extraction or harvest, chemical transformation, manufacturing, consumption, recycling and disposal of materials. It is based on accounts in physical units quantifying the inputs and outputs of those processes. In general MFA provides a system-analytical view of various interlinked processes and flows to support the strategic and priority-oriented design of management measures. There is no general consensus on a methodological framework for materials accounting and flow analysis, the procedure and some elements of the studies have essential features in common. MFA-based indicators have been introduced in official reports to provide an overview on the headline issues of resource use, waste disposal and emissions to air and water as well as eco-efficiency. Economy-wide material flow accounts provide a more comprehensive picture of the industrial metabolism than single indicators.

Simulation and experimental investigation of FSP of AZ91 magnesium alloy

Abstract: A thermo-mechanical simulation of the friction stir processing (FSP), using the DEFORM 3D software based on Lagrangian implicit, was developed and verified by the experimental results. Simulation can successfully predict the temperature and effective strain distributions. Material flow around the tool pin was examined using the point tracking. It was found that the major part of material flow occurs at the advancing side, and consequently, stirred zone (SZ) stretches toward the advancing side. However, material at the retreating side moves slightly in backward direction. The material deformation and the peak temperature influence on the microstructural characters and can determine the width of SZ. Based on the simulation, effective strain and temperature histories of material around the tool pin were also calculated. The amount of effective strain and peak temperature required for recrystallization at the advancing and retreating sides as well as at the bottom of SZ was determined. Therefore, the width of SZ can be predicted by the simulation.