Microheater

About: Microheater is a research topic. Over the lifetime, 814 publications have been published within this topic receiving 12478 citations.

Pulse-Driven Semiconductor Gas Sensors Toward ppt Level Toluene Detection.

Abstract: Improvements in the responses of semiconductor gas sensors and reductions in their detection limits toward volatile organic compounds (VOCs) are required in order to facilitate the simple detection of diseases, such as cancer, through human-breath analysis. In this study, we introduce a heater-switching, pulse-driven, micro gas sensor composed of a microheater and a sensor electrode fabricated with Pd-SnO2-clustered nanoparticles as the sensing material. The sensor was repeatedly heated and allowed to cool by the application of voltage to the microheater; the VOC gases penetrate into the interior of the sensing layer during its unheated state. Consequently, the utility factor of the pulse-driven sensor was greater than that of a conventional, continuously heated sensor. As a result, the response of the sensor to toluene was enhanced; indeed, the sensor responded to toluene at levels of 1 ppb. In addition, according to the relationship between its response and concentration of toluene, the pulse-driven sen...

A Latchable Phase-Change Microvalve With Integrated Heaters

Abstract: This paper presents a latchable phase-change microvalve with integrated microheaters, which is suitable for lab-on-a-chip systems where minimal energy consumption is desired. The microvalve exploits low-melting-point paraffin wax, whose solid-liquid phase changes allow switching of fluid flow through deformable microchannel ceiling. Switching is initiated by melting of paraffin through an integrated microheater, with an additional pneumatic pressure used for the open-to-close switching. The valve consumes energy only during initiation of valve switching. When paraffin solidifies, the switched state is maintained passively. The microvalve was fabricated from polydimethylsiloxane through multilayer soft lithography techniques. Experiments show that the valve can switch flow within 4-8 s due to the small thermal mass and localized melting of paraffin wax; when closed, the valve can passively withstand an inlet pressure over 50 kPa without leakage. Time response of the valve can be further improved with improved heater and wax chamber designs, while the latching ability can be improved by optimizing the wax chamber/membrane design. Compared to existing latchable phase-change valves, the microvalve has no risk of cross-contamination. In addition, the improved sealing offered by the compliant membrane makes the valve robust and flexible in operation, allowing large ranges of initiation pressure from various actuation schemes.

Sub-100-nanosecond thermal reconfiguration of silicon photonic devices

Abstract: One of the limitations of thermal reconfiguration in silicon photonics is its slow response time. At the same time, there is a tradeoff between the reconfiguration speed and power consumption in conventional reconfiguration schemes that poses a challenge in improving the performance of microheaters. In this work, we theoretically and experimentally demonstrate that the high thermal conductivity of silicon can be exploited to tackle this tradeoff through direct pulsed excitation of the device silicon layer. We demonstrate 85 ns reconfiguration of 4 µm diameter microdisks, which is one order of magnitude improvement over the conventional microheaters. At the same time, 2.06 nm/mW resonance wavelength shift is achieved in these devices, which is in a par with the best microheater architectures optimized for low-power operation. We also present a system-level model that precisely describes the response of the demonstrated microheaters. A differentially addressed optical switch is also demonstrated that shows the possibility of switching in opposite directions (i.e., OFF-to-ON and ON-to-OFF) using the proposed reconfiguration scheme.

Low power highly sensitive platform for gas sensing application

Abstract: This paper reports a low power miniaturized MEMS based integrated gas sensor with 36.84 % sensitivity (ΔR/R0) for as low as 4 ppm (NH3) gas concentration. Micro-heater based gas sensor device presented here consumes very low power (360 °C at 98 mW/mm2) with platinum (Pt) micro-heater. Low powered micro-heater is an essential component of the metal oxide based gas sensors which are portable and battery operated. These micro-heaters usually cover less than 5 % of the gas sensor chip area but they need to be thermally isolated from substrate, to reduce thermal losses. This paper elaborates on design aspects of micro fabricated low power gas sensor which includes `membrane design' below the microheater; the `cavity-to-active area ratio'; effect of silicon thickness below the silicon dioxide membrane; etc. using FEM simulations and experimentation. The key issues pertaining to process modules like fragile wafer handling after bulk micro-machining; lift-off of platinum and sensing films for the realization of heater, inter-digitated-electrodes (IDE) and sensing film are dealt with in detail. Low power platinum microheater achieving 700 °C at 267 mW/mm2 are fabricated. Temperature calculations are based on experimentally calculated thermal coefficient of resistance (TCR) and IR imaging. Temperature uniformity and localized heating is verified with infrared imaging. Reliability tests of the heater device show their ruggedness and repeatability. Stable heater temperature with standard deviation (ź) of 0.015 obtained during continuous powering for an hour. Cyclic ON---OFF test on the device indicate the ruggedness of the micro-heater. High sensitivity of the device for was observed for ammonia (NH3), resulting in 40 % response for ~4 ppm gas concentration at 230 °C operating temperature.