Showing papers on "Microstructure published in 2018"

Segregation mediated heterogeneous structure in a metastable β titanium alloy with a superior combination of strength and ductility

Abstract: In β titanium alloys, the β stabilizers segregate easily and considerable effort has been devoted to alleviate/eliminate the segregation. In this work, instead of addressing the segregation problems, the segregation was utilized to develop a novel microstructure consisting of a nanometre-grained duplex (α+β) structure and micrometre scale β phase with superior mechanical properties. An as-cast Ti-9Mo-6W alloy exhibited segregation of Mo and W at the tens of micrometre scale. This was subjected to cold rolling and flash annealing at 820 oC for 2 and 5 mins. The solidification segregation of Mo and W leads to a locally different microstructure after cold rolling (i.e., nanostructured β phase in the regions rich in Mo and W and plate-like martensite and β phase in regions relatively poor in Mo and W), which play a decisive role in the formation of the heterogeneous microstructure. Tensile tests showed that this alloy exhibited a superior combination of high yield strength (692 MPa), high tensile strength (1115 MPa), high work hardening rate and large uniform elongation (33.5%). More importantly, the new technique proposed in this work could be potentially applicable to other alloy systems with segregation problems.

Simultaneously enhanced strength and ductility for 3D-printed stainless steel 316L by selective laser melting

Abstract: Laser-based powder-bed fusion additive manufacturing or three-dimensional printing technology has gained tremendous attention due to its controllable, digital, and automated manufacturing process, which can afford a refined microstructure and superior strength. However, it is a major challenge to additively manufacture metal parts with satisfactory ductility and toughness. Here we report a novel selective laser melting process to simultaneously enhance the strength and ductility of stainless steel 316L by in-process engineering its microstructure into a crystallographic texture. We find that the tensile strength and ductility of SLM-built stainless steel 316L samples could be enhanced by ~16% and ~40% respectively, with the engineered textured microstructure compared to the common textured microstructure. This is because the favorable nano-twinning mechanism was significantly more activated in the textured stainless steel 316L samples during plastic deformation. In addition, kinetic simulations were performed to unveil the relationship between the melt pool geometry and crystallographic texture. The new additive manufacturing strategy of engineering the crystallographic texture can be applied to other metals and alloys with twinning-induced plasticity. This work paves the way to additively manufacture metal parts with high strength and high ductility. A steel alloy with both high tensile strength and ductility has been three-dimensional (3D) printed by researchers in Singapore. Additive manufacturing builds 3D objects by adding materials layer by layer, a relatively simple process for plastics. However, this manufacturing process is much more difficult for metals, which are susceptible to defects and internal pores. This is particularly problematic when the final product needs excellent mechanical properties, such as hardness or strength. Xipeng Tan and co-workers from Nanyang Technological University used a specific laser scanning strategy to melt metallic powders and form a stainless steel alloy with a zig-zag crystallographic microstructure. The tensile strength and ductility of their stainless steel samples were increased by approximately 16% and 40%, respectively, compared to an alloy with the typical microstructure. A creative approach to substantially enhance both the strength and ductility of SLM-printed metal parts was successfully demonstrated on the ubiquitous marine-grade stainless steel 316L. The new discovery improves the strength and ductility of stainless steel parts by ~16% and 40% compared with the typical 3D printing process and conventional manufacturing methods. Control of the crystallographic texture is key for this breakthrough, which was achieved by tailoring the geometrical features of the melt pool involved in the laser-based 3D printing process. The desired crystallographic texture favors the activation of the nano-twinning mechanism, which simultaneously enhances the strength and ductility.

Dynamically reinforced heterogeneous grain structure prolongs ductility in a medium-entropy alloy with gigapascal yield strength

Abstract: Ductility, i.e., uniform strain achievable in uniaxial tension, diminishes for materials with very high yield strength. Even for the CrCoNi medium-entropy alloy (MEA), which has a simple face-centered cubic (FCC) structure that would bode well for high ductility, the fine grains processed to achieve gigapascal strength exhaust the strain hardening ability such that, after yielding, the uniform tensile strain is as low as ∼2%. Here we purposely deploy, in this MEA, a three-level heterogeneous grain structure (HGS) with grain sizes spanning the nanometer to micrometer range, imparting a high yield strength well in excess of 1 GPa. This heterogeneity results from this alloy's low stacking fault energy, which facilitates corner twins in recrystallization and stores deformation twins and stacking faults during tensile straining. After yielding, the elastoplastic transition through load transfer and strain partitioning among grains of different sizes leads to an upturn of the strain hardening rate, and, upon further tensile straining at room temperature, corner twins evolve into nanograins. This dynamically reinforced HGS leads to a sustainable strain hardening rate, a record-wide hysteresis loop in load-unload-reload stress-strain curve and hence high back stresses, and, consequently, a uniform tensile strain of 22%. As such, this HGS achieves, in a single-phase FCC alloy, a strength-ductility combination that would normally require heterogeneous microstructures such as in dual-phase steels.

Application of yolk–shell Fe 3 O 4 @N-doped carbon nanochains as highly effective microwave-absorption material

Abstract: Yolk–shell Fe3O4@N-doped carbon nanochains, intended for application as a novel microwave-absorption material, have been constructed by a three-step method. Magnetic-field-induced distillation-precipitation polymerization was used to synthesize nanochains with a one-dimensional (1D) structure. Then, a polypyrrole shell was uniformly applied to the surface of the nanochains through oxidant-directed vapor-phase polymerization, and finally the pyrolysis process was completed. The obtained products were characterized by X-ray diffraction (XRD), X-ray photoelectron spectra (XPS), and thermogravimetric analyses (TGA) to confirm the compositions. The morphology and microstructure were observed using an optical microscope, scanning electron microscope (SEM), and transmission electron microscope (TEM). The N2 absorption–desorption isotherms indicate a Brunauer–Emmett–Teller (BET) specific surface area of 74 m2/g and a pore width of 5–30 nm. Investigations of the microwave absorption performance indicate that paraffin-based composites loaded with 20 wt.% yolk–shell Fe3O4@N-doped carbon nanochains possess a minimum reflection loss of −63.09 dB (11.91 GHz) and an effective absorption bandwidth of 5.34 GHz at a matching layer thickness of 3.1 mm. In addition, by tailoring the layer thicknesses, the effective absorption frequency bands can be made to cover most of the C, X, and Ku bands. By offering the advantages of stronger absorption, broad absorption bandwidth, low loading, thin layers, and intrinsic light weight, yolk–shell Fe3O4@N-doped carbon nanochains will be excellent candidates for practical application to microwave absorption. An analysis of the microwave absorption mechanism reveals that the excellent microwave absorption performance can be explained by the quarter-wavelength cancellation theory, good impedance matching, intense conductive loss, multiple reflections and scatterings, dielectric loss, magnetic loss, and microwave plasma loss.

Correlation between process parameters, microstructure and properties of 316 L stainless steel processed by selective laser melting

Abstract: High-density 316 L specimens were fabricated by selective laser melting (SLM). Different processing parameters, including laser power (100, 200 W) and scanning strategies (alternating stripes without and with re-melting after every layer) were employed to evaluate their impact on microstructure and texture of the specimens. Microstructures of the specimens in as-built condition were characterised by columnar grains of austenite with intercellular segregation of Mo, Cr and Si, resulting in creation of non-equilibrium eutectic ferrite. It was found that laser energy density and scanning strategy strongly affect cellular substructure of austenite and amount of ferrite, as well as kind and degree of texture. Specific microstructure of austenite in as-built condition is the cause of almost double increase of yield strength accompanied by much smaller improvement of ultimate tensile strength and 1.4 times reduction of elongation at fracture in comparison of properties of hot-rolled SS316L sheet. Moreover, features of this substructure determine kind of the changes occurring during stress relieving at 800 °C for 5 h (among others, precipitation of sigma-phase strongly activated by presence of ferrite and residual stresses), demonstrated by decreased yield strength value with no significant changes of ultimate tensile strength and elongation. At the same time, an attempt was made to explain some unclearly interpreted observations in the literature related to a correlation between process parameters, microstructure and properties of SLM-processed steel 316 L.

Microstructures and properties of high-entropy alloy films and coatings: a review

Abstract: In the past 14 years, as a branch of high-entropy alloy (HEA) materials, HEA films and coatings have exhibited the attractive and unique properties, relative to the conventional film and coating ma...

Effects of Selective Laser Melting additive manufacturing parameters of Inconel 718 on porosity, microstructure and mechanical properties

Abstract: The effect of SLM parameters on porosity, microstructure and mechanical properties is studied. To this purpose, the Selective Laser Melting (SLM) technology is applied to manufacture Inconel 718 specimens. The material, the manufacturing process, the Hot Isostatic Pressure (HIP), heat treatment, observation procedures and characterisation of mechanical properties are presented. A columnar-dendritic microstructure was observed on all the SLM specimens and a Volumetric Energy Density (VED) effect on the latter was also noted. The rate of porosity varies in relation to the VED and is considerably reduced after HIP. The heat treatment erases the dendritic microstructure, significantly enhances microhardness and confers on the alloy tensile mechanical properties comparable to forged Inconel 718.

Simultaneous Strength-Ductility Enhancement of a Nano-Lamellar AlCoCrFeNi2.1 Eutectic High Entropy Alloy by Cryo-Rolling and Annealing

Abstract: Nano-lamellar (L12 + B2) AlCoCrFeNi2.1 eutectic high entropy alloy (EHEA) was processed by cryo-rolling and annealing. The EHEA developed a novel hierarchical microstructure featured by fine lamellar regions consisting of FCC lamellae filled with ultrafine FCC grains (average size ~200–250 nm) and B2 lamellae, and coarse non-lamellar regions consisting of ultrafine FCC (average size ~200–250 nm), few coarse recrystallized FCC grains and rather coarse unrecrystallized B2 phase (~2.5 µm). This complex and hierarchical microstructure originated from differences in strain-partitioning amongst the constituent phases, affecting the driving force for recrystallization. The hierarchical microstructure of the cryo-rolled and annealed material resulted in simultaneous enhancement in strength (Yield Strength/YS: 1437 ± 26 MPa, Ultimate Tensile Strength/UTS: 1562 ± 33 MPa) and ductility (elongation to failure/ef ~ 14 ± 1%) as compared to the as-cast as well as cold-rolled and annealed materials. The present study for the first time demonstrated that cryo-deformation and annealing could be a novel microstructural design strategy for overcoming strength-ductility trade off in multiphase high entropy alloys.

Thermal post-processing of AlSi10Mg parts produced by Selective Laser Melting using recycled powder

Abstract: The performance enhancement of parts produced using Selective Laser Melting (SLM) is an important goal for various industrial applications. In order to achieve this goal, obtaining a homogeneous microstructure and eliminating material defects within the fabricated parts are important research issues. The objective of this experimental study is to evaluate the effect of thermal post-processing of AlSi10Mg parts, using recycled powder, with the aim of improving the microstructure homogeneity of the as-built parts. This work is essential for the cost-effective additive manufacturing (AM) of metal optics and optomechanical systems. To achieve this goal, a full characterization of fresh and recycled powder was performed, in addition to a microstructure assessment of the as-built fabricated samples. Annealing, solution heat treatment (SHT) and T6 heat treatment (T6 HT) were applied under different processing conditions. The results demonstrated an improvement in microstructure homogeneity after thermal post-processing under specific conditions of SHT and T6 HT. A micro-hardness map was developed to assist in the selection of the optimized post-processing parameters in order to satisfy the design requirements of the part.

High Strength and Ductility of Additively Manufactured 316L Stainless Steel Explained

Abstract: Structure–property relationships of an additively manufactured 316L stainless steel were explored. A scanning electron microscope and electron backscattered diffraction (EBSD) analysis revealed a fine cellular-dendritic (0.5 to 2 μm) substructure inside large irregularly shaped grains (~ 100 μm). The cellular structure grows along the 〈100〉 crystallographic directions. However, texture analysis revealed that the main 〈100〉 texture component is inclined by ~15 deg from the building direction. X-ray diffraction line profile analysis indicated a high dislocation density of ~1 × 1015 m−2 in the as-built material, which correlates well with the observed EBSD microstructure and high-yield strength, via the traditional Taylor hardening equation. Significant variations in strain hardening behavior and ductility were observed for the horizontal (HB) and vertical (VB) built samples. Ductility of HB and VB samples measured 49 and 77 pct, respectively. The initial growth texture and subsequent texture evolution during tensile deformation are held responsible for the observed anisotropy. Notably, EBSD analysis of deformed samples showed deformation twins, which predominately form in the grains with 〈111〉 aligned parallel to the loading direction. The VB samples showed higher twinning activity, higher strain hardening rates at high strain, and therefore, higher ductility. Analysis of annealed samples revealed that the observed microstructures and properties are thermally stable, with only a moderate decrease in strength and very similar levels of ductility and anisotropy, compared with the as-built condition.