Shielding gas

About: Shielding gas is a(n) research topic. Over the lifetime, 6697 publication(s) have been published within this topic receiving 58668 citation(s).

Process parameter selection for optimizing the weld pool geometry in the tungsten inert gas welding of stainless steel

Abstract: In this paper, the selection of process parameters for obtaining an optimal weld pool geometry in the tungsten inert gas (TIG) welding of stainless steel is presented. Basically, the geometry of the weld pool has several quality characteristics, for example, the front height, front width, back height and back width of the weld pool. To consider these quality characteristics together in the selection of process parameters, the modified Taguchi method is adopted to analyze the effect of each welding process parameter on the weld pool geometry, and then to determine the process parameters with the optimal weld pool geometry. Experimental results are provided to illustrate the proposed approach.

Nickel based superalloy welding practices for industrial gas turbine applications

Abstract: The continued drive for increased efficiency, performance and reduced costs for industrial gas turbine engines demands extended use of high strength-high temperature capability materials, such as nickel based superalloys. To satisfy the requirements of the component design and manufacturing engineers, these materials must be capable of being welded in a satisfactory manner. The present paper describes the characteristic defects found as a result of welding the more difficult, highly alloyed materials and reviews a number of welding processes used in the manufacture and repair of nickel alloy components. These include gas tungsten arc (GTA) and electron beam (EB) welding, laser powder deposition and friction welding. Many of the more dilute nickel based alloys are readily weldable using conventional GTA processes; however, high strength, precipitation hardened materials are prone to heat affected zone and strain age cracking defect formation. A number of factors are found to affect the propensity f...

Review of laser hybrid welding

Abstract: In this article, an overview of the hybrid welding process is given. After a short historic overview, a review of the fundamental phenomenon taking place when a laser (CO2 or Nd:YAG) interacts in the same molten pool as a more conventional source of energy, e.g. tungsten in-active gas, plasma, or metal inactive gas/metal active gas. This is followed by reports of how the many process parameters governing the hybrid welding process can be set and how the choice of secondary energy source, shielding gas, etc. can affect the overall welding process. An overview of the benefits and drawbacks of hybrid welding is presented, including reports on gap bridging ability, changes in welding speed and weld penetration, overall weld quality, and changes in heat input to the material being welded. This overview is followed by a few examples of industrial applications of hybrid welding. Finally, a section is devoted to explain about further work required in order to understand and tackle the hybrid welding process more efficiently in the future.In this article, an overview of the hybrid welding process is given. After a short historic overview, a review of the fundamental phenomenon taking place when a laser (CO2 or Nd:YAG) interacts in the same molten pool as a more conventional source of energy, e.g. tungsten in-active gas, plasma, or metal inactive gas/metal active gas. This is followed by reports of how the many process parameters governing the hybrid welding process can be set and how the choice of secondary energy source, shielding gas, etc. can affect the overall welding process. An overview of the benefits and drawbacks of hybrid welding is presented, including reports on gap bridging ability, changes in welding speed and weld penetration, overall weld quality, and changes in heat input to the material being welded. This overview is followed by a few examples of industrial applications of hybrid welding. Finally, a section is devoted to explain about further work required in order to understand and tackle the hybrid welding process more ...

Heat and mass transfer in gas metal arc welding. Part II: The metal

Abstract: A unified comprehensive model was developed to simulate the transport phenomena occurring during the gas metal arc welding process. An interactive coupling between arc plasma; melting of the electrode; droplet formation, detachment, transfer, and impingement onto the workpiece; and weld pool dynamics all were considered. Based on the unified model, a thorough investigation of the plasma arc characteristics during the gas metal arc welding process was conducted. It was found that the droplet transfer and the deformed weld pool surface have significant effects on the transient distributions of current density, arc temperature and arc pressure, which were normally assumed to be constant Gaussian profiles.

Predictions of weld pool profiles using plasma physics

Abstract: This paper gives a review of recent papers which have led to the capability of the prediction of weld depths for gas tungsten arc welding, for any given arc current, electrode shape or separation and welding gas. The methodology is given for deriving plasma composition as a function of temperature and pressure from basic atomic and molecular properties. Transport coefficients of density, specific heat, enthalpy, electrical conductivity, thermal conductivity, viscosity and radiation emission coefficients can then be derived as a function of temperature. The conservation equations of fluid dynamics are then used to derive weld profiles for stainless steel for welding gases such as argon, helium, carbon dioxide and a 10% mixture of hydrogen in argon. The markedly different weld depths which are obtained are related to basic material functions such as specific heat, electrical and thermal conductivity. The temperature dependence of the surface tension coefficient has a marked effect on weld depth and profiles because it can influence the direction of circulatory flow in the weld pool. Electric arcs in helium and carbon dioxide are more constricted than arcs in argon and as a consequence the magnetic pinch pressure of the arc, transmitted to the weld pool, can force strong downward flows in the weld pool and thus lead to a deep weld. It is found that because of the interactions of the arc and the weld pool through effects such as viscous drag forces of the plasma on the weld pool, it is necessary to treat the arc, the electrode and the weld pool in a unified system.