Spray forming

About: Spray forming is a research topic. Over the lifetime, 1153 publications have been published within this topic receiving 12869 citations. The topic is also known as: spray casting & spray deposition.

Aluminum alloy impeller and manufacturing method of the same

Abstract: There is disclosed a high heat resistant aluminum alloy impeller, which is suitably used as an impeller, especially for a centrifugal compressor, and for the rotor and the blade of a turbo molecular pump or the scroll of a scroll compressor. Also, a method for manufacturing this aluminum alloy impeller is disclosed. The impeller is composed of an Al--Fe rapid solidification aluminum alloy, which is produced by a spray forming process for spraying a molten metal with inert gas and rapidly solidifying the metal at a cooling speed of 10 2 ° C./sec. or higher while simultaneously deposing the metal. The rapid solidification aluminum alloy is subjected to hot extrusion processing within a temperature range of 200° C. to 600° C. and further subjected to hot forging.

Characterization of silicon phases in spray-formed and extruded hypereutectic Al–Si alloys by image analysis

Abstract: The silicon phases in the spray-formed and extruded hypereutectic Al–Si alloys (AlSi18, AlSi25 and AlSi35) have been quantitatively evaluated by means of image analysis technique. The influence of silicon content in the alloys, thermal conditions during spray forming of the alloys and hot extrusion of the spray-formed alloys on the size, shape, dispersion and orientation of the silicon phases have been studied and discussed. In general, the silicon phases are greatly refined and uniformly distributed in the spray-formed Al–Si alloys. This improvement in the silicon phases is further facilitated by low thermal input as well as fast cooling conditions during spray forming. The silicon particles in the as-extruded Al–Si alloys appear more homogeneous and regular than those in the as-deposited Al–Si alloys but exhibit a certain amount of anisotropy and a tendency to preferred orientation. The silicon particles, depending on the particle size and shape, may fracture or coarsen during extrusion.

Shape memory effect and superelastic behavior of TiNi shape memory alloy processed by vacuum plasma spray method

Abstract: Machining of TiNi shape memory alloy into a complicated three-dimensional (3D) shape is quite difficult, thus a near-net shape forming of 3D shaped TiNi alloy is attractive and cost-effective. Vacuum plasma spray (VPS) process is one of such near-net shape forming processes. In this paper, two kinds of thick TiNi layer, Ni-rich and Ti-rich compositions, were fabricated by VPS process and their shape memory effect (SME) and superelastic (SE) behaviors were characterized. As-VPS processed Ni-rich TiNi which was subjected to homogenization at 1163 K for 7.2 ks and subsequent aging at 773 K for 18 ks exhibited good martensitic transformation behavior. The recoverable strain of the TiNi alloys due to SME and SE behavior were measured to be 2.4% and 5.0%, respectively. The Ti-rich TiNi alloy also exhibited good martensitic transformation behavior and SME in the as-homogenized state.

The dynamics of spray-formed billets

Abstract: A model is developed to describe three-dimensional transient growth of spray-formed aluminium billets. Approximation via an averaging method reduces the problem to a single quasilinear partial diff...