Showing papers on "Stress relaxation published in 2018"

Review Article: Stress in thin films and coatings: Current status, challenges, and prospects

Abstract: The issue of stress in thin films and functional coatings is a persistent problem in materials science and technology that has congregated many efforts, both from experimental and fundamental points of view, to get a better understanding on how to deal with, how to tailor, and how to manage stress in many areas of applications. With the miniaturization of device components, the quest for increasingly complex film architectures and multiphase systems and the continuous demands for enhanced performance, there is a need toward the reliable assessment of stress on a submicron scale from spatially resolved techniques. Also, the stress evolution during film and coating synthesis using physical vapor deposition (PVD), chemical vapor deposition, plasma enhanced chemical vapor deposition (PECVD), and related processes is the result of many interrelated factors and competing stress sources so that the task to provide a unified picture and a comprehensive model from the vast amount of stress data remains very challenging. This article summarizes the recent advances, challenges, and prospects of both fundamental and applied aspects of stress in thin films and engineering coatings and systems, based on recent achievements presented during the 2016 Stress Workshop entitled “Stress Evolution in Thin Films and Coatings: from Fundamental Understanding to Control.” Evaluation methods, implying wafer curvature, x-ray diffraction, or focused ion beam removal techniques, are reviewed. Selected examples of stress evolution in elemental and alloyed systems, graded layers, and multilayer-stacks as well as amorphous films deposited using a variety of PVD and PECVD techniques are highlighted. Based on mechanisms uncovered by in situ and real-time diagnostics, a kinetic model is outlined that is capable of reproducing the dependence of intrinsic (growth) stress on the grain size, growth rate, and deposited energy. The problems and solutions related to stress in the context of optical coatings, inorganic coatings on plastic substrates, and tribological coatings for aerospace applications are critically examined. This review also suggests strategies to mitigate excessive stress levels from novel coating synthesis perspectives to microstructural design approaches, including the ability to empower crack-based fabrication processes, pathways leading to stress relaxation and compensation, as well as management of the film and coating growth conditions with respect to energetic ion bombardment. Future opportunities and challenges for stress engineering and stress modeling are considered and outlined.

Strong grain neighbour effects in polycrystals.

Abstract: Anisotropy in single-crystal properties of polycrystals controls both the overall response of the aggregates and patterning of local stress/strain distributions, the extremes of which govern failure processes. Improving the understanding of grain–grain interactions has important consequences for in-service performance limits. Three-dimensional synchrotron X-ray diffraction was used to study the evolution of grain-resolved stresses over many contiguous grains in Zr and Ti polycrystals deformed in situ. In a significant fraction of grains, the stress along the loading axis was found to decrease during tensile plastic flow just beyond the macroscopic yield point; this is in the absence of deformation twinning and is a surprising behaviour. It is shown that this phenomenon is controlled by the crystallographic orientation of the grain and its immediate neighbours, particularly those adjacent along the loading axis. Understanding how individual crystals share load inside a polycrystal is crucial to improve component lifetime, but remains difficult to measure. Here, the authors show that the crystal orientation of a grain and that of its neighbours can surprisingly cause stress relaxation in zirconium and titanium under load.

The Influence of the Support Structure on Residual Stress and Distortion in SLM Inconel 718 Parts

Abstract: The effect of support structure and of removal from the base plate on the residual stress state in selective laser melted IN718 parts was studied by means of synchrotron X-ray diffraction. The residual stresses in subsurface region of two elongated prisms in as-built condition and after removal from the base plate were determined. One sample was directly built on a base plate and another one on a support structure. Also, the distortion on the top surface due to stress release was measured by contact profilometry. High tensile residual stress values were found, with pronounced stress gradient along the hatching direction. In the sample on support, stress redistribution took place after removal from the base plate, as opposed to simple stress relaxation for the sample without support. The sample on support structure showed larger distortion compared to sample without support. We conclude that the use of a support decreases stress values but stress-relieving heat treatments are still needed.

Dynamics of Vitrimers: Defects as a Highway to Stress Relaxation.

Abstract: We propose a coarse-grained model to investigate stress relaxation in star-polymer networks induced by dynamic bond-exchange processes. We show how the swapping mechanism, once activated, allows the network to reconfigure, exploring distinct topological configurations, all of them characterized by complete extent of reaction. Our results reveal the important role played by topological defects in mediating the exchange reaction and speeding up stress relaxation. The model provides a representation of the dynamics in vitrimers, a new class of polymers characterized by bond-swap mechanisms which preserve the total number of bonds, as well as in other bond-exchange materials.

The effects of cyclic tensile and stress-relaxation tests on porcine skin

Abstract: When a living tissue is subjected to cyclic stretching, the stress-strain curves show a shift down with the increase in the number of cycles until stabilization. This phenomenon is referred to in the literature as a preconditioning and is performed to obtain repeatable and predictable measurements. Preconditioning has been routinely performed in skin tissue tests; however, its effects on the mechanical properties of the material such as viscoelastic response, tangent modulus, sensitivity to strain rate, the stress relaxation rate, etc….remain unclear. In addition, various physical interpretations of this phenomenon have been proposed and there is no general agreement on its origin at the microscopic or mesoscopic scales. The purpose of this study was to investigate the effect of the cyclical stretching and the stress-relaxation tests on the mechanical properties of the porcine skin. Cyclic uniaxial tensile tests at large and constant strain were performed on different skin samples. The change in the reaction force, and skin's tangent modulus as a function of the number of cycles, as well as the strain rate effect on the mechanical behavior of skin samples after cycling were investigated. Stress-relaxation tests were also performed on skin samples. The change in the reaction force as a function of relaxation time and the strain rate effect on the mechanical behavior of skin samples after the stress-relaxation were investigated. The mechanical behavior of a skin sample under stress-relaxation test was modeled using a combination of hyperelasticity and viscoelasticity. Overall, the results showed that the mechanical behavior of the skin was strongly influenced by cycling and stress relaxation tests. Indeed, it was observed that the skin's resistance decreased by about half for two hours of cycling; the tangent modulus degraded by nearly 30% and skin samples became insensitive to the strain rates and accumulated progressively an inelastic deformation over time during cycling. Finally, the hysteresis loops became very narrow at the end of cycling and after relaxation process.

Stress corrosion crack initiation in Alloy 690 in high temperature water

Abstract: Initiation of stress corrosion cracks in Alloy 690 in high temperature water is a rare occurrence and depends on the method by which the sample is loaded. Only in dynamic straining experiments is crack initiation consistently observed. Stress relaxation in constant deflection tests, and lack of a means of rupturing the oxide film in constant load tests are the principle reasons for the difficulty of initiating cracks in these tests. These observations, combined with those from the much more susceptible Alloy 600 form the basis for a mechanism stress corrosion crack (SCC) initiation of Alloy 690. SCC initiation is proposed to occur in three stages: an oxidation stage in which a protective film of Cr2O3 is formed on the surface over grain boundaries, an incubation stage in which successive cycles of oxide film rupture and repair depletes the grain boundary of chromium, and a nucleation stage in which the chromium depleted grain boundary is no longer able to support growth of a protective chromium oxide layer, resulting in formation and rupture of oxides down the grain boundary. The mechanism is supported by the available literature on oxidation and crack initiation of Alloy 690 in hydrogenated primary water conditions.

Strain rate sensitivity in commercial pure titanium: The competition between slip and deformation twinning

Abstract: Titanium alloys are widely used in light weight applications such as jet engine fans, where their mechanical performance under a range of loading regimes is important. Titanium alloys are mechanically anisotropic with respect to crystallographic orientation, and remarkably titanium creeps at room temperature. This means that the strain rate sensitivity (SRS) and stress relaxation performance are critical in predicting component life. In this work, we focus on systematically exploring the macroscopic SRS of Grade 1 commercially pure titanium (CP Ti) with varying grain sizes and texture using uniaxial compression. Briefly, we find that Ti samples had positive SRS and samples compressed along the sheet rolling direction (RD) (i.e. soft grains dominant) were less rate sensitive than bars compressed along the sheet normal direction (ND) (i.e. hard grains dominant). We attribute this rate sensitivity to the relative activity of slip and twinning. Within the grain size range of ~ 317 ± 7 μ m , we observe an increase in the rate sensitivity, where volume fraction of { 10 1 2 } 10 1 1 > T1 tensile twins was low, and the twin width at different strain rates were similar. These observations imply that the macroscopic rate sensitivity is controlled by the ensemble behaviour of local deformation processes: the amount of slips accumulated at grain boundaries affects the SRS, which is grain size and texture dependent. We hope that this experimental study motivates mechanistic modelling studies using crystal plasticity, including strain rate sensitivity and twinning, to predict the performance of titanium alloys.

Reprocessible Epoxy Networks with Tunable Physical Properties: Synthesis, Stress Relaxation and Recyclability

Abstract: In order to extend the application of epoxy vitrimer, 1,4-cyclohexanedicarboxylic acid (CHDA) was used as a co-curing agent and structure modifier for sebacic acid (SA) cured diglycidyl ether of bisphenol A (DGEBA) epoxy vitrimer to tailor the mechanical properties of epoxy vitrimers with 1,5,7-triazabicylo[4.4.0]dec-5-ene (TBD) as a transesterification catalyst. The glass transition temperature (Tg) of vitrimer increased gradually with the increase in CHDA content. Vitrimers behaved from elastomer to tough and hard plastics were successfully achieved by varying the feed ratio of CHDA to SA. Both the Young’s modulus and storage modulus increased apparently with the increase in CHDA content. Stress relaxation measurement indicated that more prominent stress relaxation occurred at elevated temperatures and the stress relaxation decreased with the increase of CHDA content due to the reduced mobility of the vitrimer backbone. The vitrimers showed excellent recyclability as evidenced by the unchanged gel fraction and mechanical properties after compression molded for several times. With tunable mechanical properties, the epoxy vitrimers may find extensive potential applications.

Deformation behavior of sandstones from the seismogenic Groningen gas field : Role of inelastic versus elastic mechanisms

Abstract: Reduction of pore fluid pressure in sandstone oil, gas, or geothermal reservoirs causes elastic and possibly inelastic compaction of the reservoir, which may lead to surface subsidence and induced seismicity. While elastic compaction is well described using poroelasticity, inelastic and especially time‐dependent compactions are poorly constrained, and the underlying microphysical mechanisms are insufficiently understood. To help bridge this gap, we performed conventional triaxial compression experiments on samples recovered from the Slochteren sandstone reservoir in the seismogenic Groningen gas field in the Netherlands. Successive stages of active loading and stress relaxation were employed to study the partitioning between elastic versus time‐independent and time‐dependent inelastic deformations upon simulated pore pressure depletion. The results showed that inelastic strain developed from the onset of compression in all samples tested, revealing a nonlinear strain hardening trend to total axial strains of 0.4 to 1.3%, of which 0.1 to 0.8% were inelastic. Inelastic strains increased with increasing initial porosity (12–25%) and decreasing strain rate (10−5 s−1 to 10−9 s−1). Our results imply a porosity and rate‐dependent yield envelope that expands with increasing inelastic strain from the onset of compression. Microstructural evidence indicates that inelastic compaction was controlled by a combination of intergranular cracking, intergranular slip, and intragranular/transgranular cracking with intragranular/transgranular cracking increasing in importance with increasing porosity. The results imply that during pore pressure reduction in the Groningen field, the assumption of a poroelastic reservoir response leads to underestimation of the change in the effective horizontal stress and overestimation of the energy available for seismicity.

Elastic precursor wave decay in shock-compressed aluminum over a wide range of temperature

Abstract: The effect of temperature on the dynamic flow behavior of aluminum is considered in the context of precursor wave decay measurements and simulations. In this regard, a dislocation-based model of high-rate metal plasticity is brought into agreement with previous measurements of evolving wave profiles at 300 to 933 K, wherein the amplification of the precursor structure with temperature arises naturally from the dislocation mechanics treatment. The model suggests that the kinetics of inelastic flow and stress relaxation are governed primarily by phonon scattering and radiative damping (sound wave emission from dislocation cores), both of which intensify with temperature. The manifestation of these drag effects is linked to low dislocation density ahead of the precursor wave and the high mobility of dislocations in the face-centered cubic lattice. Simulations performed using other typical models of shock wave plasticity do not reproduce the observed temperature-dependence of elastic/plastic wave structure.

Damage evolution and recrystallization enhancement of frozen loess

Abstract: A series of multistage triaxial compression, creep, and stress relaxation tests were conducted on frozen loess at the temperature of −6℃ in order to study the damage evolution and recrystallization...

Experimental investigation of multi-step stress-relaxation-ageing of 7050 aluminium alloy for different pre-strained conditions

Abstract: A novel insight into the whole two-step stress relaxation ageing process during T74 multi–step ageing treatment (120 °C for 6 h and subsequently 177 °C for 7 h), which is typically experienced by extra-large aircraft components that contain high residual stresses, has been established. Stress relaxation ageing (SRA) tests, tensile tests and transmission electron microscopy (TEM) were performed on AA7050 samples to determine the relationship between internal microstructure and macroscopic behaviour during the stress relaxation and precipitate evolution process. Samples were subjected to SRA at different initial stresses (220–360 MPa) after being pre-strained to different extents (i.e. 0%, 1%, 3%). Room temperature tensile tests were then performed on interrupted SRA test specimens to examine the corresponding strengthening phenomenon. TEM was performed on a selection of peak–aged and T74 over–aged samples to study the precipitate distribution. At 120 °C typical stress relaxation behaviour was observed and the data followed a logarithmic curve. Subsequently at 177 °C, dislocation–creep dominated stress relaxation behaviour, with no apparent threshold stress, was observed. The absence of a threshold stress at 177 °C may be attributed to the continuous over-ageing phenomenon. The effect of pre-deformation levels and initial stresses on SRA has also been investigated. Pre-stretching, which creates uniformly distributed dislocations, promotes stress relaxation and ageing. No significant influence of initial stress level on SRA was observed at 120 °C, but noticeable effects were seen at 177 °C. The calculated stress exponent n at 177 °C is found independent of the initial stresses. These findings provide clear scientific guidance for residual stress reduction during the multi-step ageing process of AA7050 and provide the basis for residual stress prediction models.

Stress relaxation in a nickel-base superalloy at elevated temperatures with in situ neutron diffraction characterization: Application to additive manufacturing

Abstract: The complex thermal histories in additive manufacturing (AM) of metals result in the presence of residual stresses in the fabricated components. The amount of residual stress accumulated during AM depends on the high temperature constitutive behavior of the material. The rapid solidification and repeated thermal cycles with each laser pass result in material contraction, and subject the surrounding, constrained material to both elevated temperatures and internal stresses, providing driving forces for stress relaxation. In this study, the stress relaxation behavior and mechanisms of conventionally processed and additively manufactured Inconel 625 (CP-IN625 and AM-IN625) at 600 °C and 700 °C were investigated via compression tests up to an engineering strain of 9% with in situ neutron diffraction characterization. The stress decayed to a plateau stress equivalent to 18% of the peak stress in CP-IN625 and 16% in AM-IN625 at 600 °C, and 39% in CP-IN625 and 44% in AM-IN625 at 700 °C. At the same temperature, the stress relaxation rate in AM-IN625 was twice as high as that in CP-IN625, and the magnitude of the plateau stress in AM-IN625 was slightly lower than that in CP-IN625, as the textured AM-IN625 had much larger grains than the texture-free CP-IN625. The stress relaxation in CP- and AM-IN625 was deduced to be controlled by dislocation glide and climb, where dislocations interact with grain boundaries, solute atoms, and secondary phases. The stress relaxation constitutive behavior reported here is a necessary input for the development of accurate thermomechanical models used to predict and minimize residual stresses and distortion in AM, as well as to predict the stress relaxation behavior of Inconel 625 in high temperature structural applications.

Dynamic Covalent Chemistry at Interfaces: Development of Tougher, Healable Composites through Stress Relaxation at the Resin-Silica Nanoparticles Interface.

Abstract: The interfacial region in composites that incorporate filler materials of dramatically different modulus relative to the resin phase acts as a stress concentrator and becomes a primary locus for composite failure. A novel adaptive interface (AI) platform formed by coupling moieties capable of dynamic covalent chemistry (DCC) is introduced to the resin-filler interface to promote stress relaxation. Specifically, silica nanoparticles (SNP) are functionalized with a silane capable of addition fragmentation chain transfer (AFT), a process by which DCC-active bonds are reversibly exchanged upon light exposure and concomitant radical generation, and copolymerized with a thiol-ene resin. At a fixed SNP loading of 25 wt%, the toughness (2.3 MJ m-3) is more than doubled and polymerization shrinkage stress (0.4 MPa) is cut in half in the AI composite relative to otherwise identical composites that possess a passive interface (PI) with similar silane structure, but without the AFT moiety. In situ activation of the AI during mechanical loading results in 70% stress relaxation and three times higher fracture toughness than the PI control. When interfacial DCC was combined with resin-based DCC, the toughness was improved by 10 times relative to the composite without DCC in either the resin or at the resin-filler interface.