Showing papers on "Surface roughness published in 2013"

Accurate 3D comparison of complex topography with terrestrial laser scanner: Application to the Rangitikei canyon (N-Z)

Abstract: Surveying techniques such as terrestrial laser scanner have recently been used to measure surface changes via 3D point cloud (PC) comparison. Two types of approaches have been pursued: 3D tracking of homologous parts of the surface to compute a displacement field, and distance calculation between two point clouds when homologous parts cannot be defined. This study deals with the second approach, typical of natural surfaces altered by erosion, sedimentation or vegetation between surveys. Current comparison methods are based on a closest point distance or require at least one of the PC to be meshed with severe limitations when surfaces present roughness elements at all scales. To solve these issues, we introduce a new algorithm performing a direct comparison of point clouds in 3D. The method has two steps: (1) surface normal estimation and orientation in 3D at a scale consistent with the local surface roughness; (2) measurement of the mean surface change along the normal direction with explicit calculation of a local confidence interval. Comparison with existing methods demonstrates the higher accuracy of our approach, as well as an easier workflow due to the absence of surface meshing or Digital Elevation Model (DEM) generation. Application of the method in a rapidly eroding, meandering bedrock river (Rangitikei River canyon) illustrates its ability to handle 3D differences in complex situations (flat and vertical surfaces on the same scene), to reduce uncertainty related to point cloud roughness by local averaging and to generate 3D maps of uncertainty levels. We also demonstrate that for high precision survey scanners, the total error budget on change detection is dominated by the point clouds registration error and the surface roughness. Combined with mm-range local georeferencing of the point clouds, levels of detection down to 6 mm (defined at 95% confidence) can be routinely attained in situ over ranges of 50 m. We provide evidence for the self-affine behaviour of different surfaces. We show how this impacts the calculation of normal vectors and demonstrate the scaling behaviour of the level of change detection. The algorithm has been implemented in a freely available open source software package. It operates in complex 3D cases and can also be used as a simpler and more robust alternative to DEM differencing for the 2D cases.

On the exchange of momentum over the open ocean

Abstract: This study investigates the exchange of momentum between the atmosphere and ocean using data collected from four oceanic field experiments. Direct covariance estimates of momentum fluxes were collected in all four experiments and wind profiles were collected during three of them. The objective of the investigation is to improve parameterizations of the surface roughness and drag coefficient used to estimate the surface stress from bulk formulas. Specifically, the Coupled Ocean–Atmosphere Response Experiment (COARE) 3.0 bulk flux algorithm is refined to create COARE 3.5. Oversea measurements of dimensionless shear are used to investigate the stability function under stable and convective conditions. The behavior of surface roughness is then investigated over a wider range of wind speeds (up to 25 m s−1) and wave conditions than have been available from previous oversea field studies. The wind speed dependence of the Charnock coefficient α in the COARE algorithm is modified to , where m = 0.017 m−1 ...

Hierarchical or not? Effect of the length scale and hierarchy of the surface roughness on omniphobicity of lubricant-infused substrates

Abstract: Lubricant-infused textured solid substrates are gaining remarkable interest as a new class of omni-repellent nonfouling materials and surface coatings. We investigated the effect of the length scale and hierarchy of the surface topography of the underlying substrates on their ability to retain the lubricant under high shear conditions, which is important for maintaining nonwetting properties under application-relevant conditions. By comparing the lubricant loss, contact angle hysteresis, and sliding angles for water and ethanol droplets on flat, microscale, nanoscale, and hierarchically textured surfaces subjected to various spinning rates (from 100 to 10 000 rpm), we show that lubricant-infused textured surfaces with uniform nanofeatures provide the most shear-tolerant liquid-repellent behavior, unlike lotus leaf-inspired superhydrophobic surfaces, which generally favor hierarchical structures for improved pressure stability and low contact angle hysteresis. On the basis of these findings, we present gen...

Influence of process parameters on surface roughness of aluminum parts produced by DMLS.

Abstract: Direct metal laser sintering (DMLS) is an additive manufacturing technique for the fabrication of near net-shaped parts directly from computer-aided design data by melting together different layers with the help of a laser source. This paper presents an investigation of the surface roughness of aluminum samples produced by DMLS. A model based on an L18 orthogonal array of Taguchi design was created to perform experimental planning. Some input parameters, namely laser power, scan speed, and hatching distance were selected for the investigation. The upper surfaces of the samples were analyzed before and after shot peening. The morphology was analyzed by means of field emission scanning electron microscope. Scan speed was found to have the greatest influence on the surface roughness. Further, shot peening can effectively reduce the surface roughness.

Electron Beam Additive Manufacturing of Titanium Components: Properties and Performance

Abstract: This research evaluates the fatigue properties of Ti-6Al-4V specimens and componentsproduced by Electron Beam additive manufacturing. It was found that the fatigue per-formance of specimens produced by additive manufacturing is significantly lower thanthat of wrought material due to defects such as porosity and surface roughness. However,evaluation of an actual component subjected to design fatigue loads did not result in pre-mature failure as anticipated by specimen testing. Metallography, residual stress, staticstrength and elongation, fracture toughness, crack growth, and the effect of post process-ing operations such as machining and peening on fatigue performance were alsoevaluated. [DOI: 10.1115/1.4025773]Keywords: additive manufacturing, electron beam, titanium, fatigue, fracture

Characterisation of Areal Surface Texture

Abstract: Introduction to surface topography.- The areal field parameters.- The areal feature parameters.- Areal filtering methods.- Areal form removal.- Areal fractal methods.- Choosing the appropriate parameter.- Characterization of individual areal features.- Multi-scale signature of surface topography.- Correlation of areal surface texture parameters to solar cell efficiency.- Characterisation of cylinder liner honing textures for production control.- Characterization of the mechanical bond strength for copper on glass plating applications.- Inspection of laser structured cams and conrods.- Road surfaces.

Annealing-free, flexible silver nanowire–polymer composite electrodes via a continuous two-step spray-coating method

Abstract: For the realization of high-efficiency flexible optoelectronic devices, transparent electrodes should be fabricated through a low-temperature process and have the crucial feature of low surface roughness. In this paper, we demonstrated a two-step spray-coating method for producing large-scale, smooth and flexible silver nanowire (AgNW)–poly3,4-ethylenedioxythiophene:polystyrenesulfonate (PEDOT:PSS) composite electrodes. Without the high-temperature annealing process, the conductivity of the composite film was improved via the lamination of highly conductive PEDOT:PSS modified by dimethyl sulfoxide (DMSO). Under the room temperature process condition, we fabricated the AgNW–PEDOT:PSS composite film showing an 84.3% mean optical transmittance with a 10.76 Ω sq−1 sheet resistance. The figure of merit ΦTC was higher than that obtained from the indium tin oxide (ITO) films. The sheet resistance of the composite film slightly increased less than 5.3% during 200 cycles of tensile and compression folding, displaying good electromechanical flexibility for use in flexible optoelectronic applications.

Separate effects of surface roughness, wettability, and porosity on the boiling critical heat flux

Abstract: The separate effects of surface wettability, porosity, and roughness on the critical heat flux (CHF) of water were examined using engineered surfaces. Values explored were 0, 5, 10, and 15 μm for Rz (roughness), 110° for static contact angle (wettability), and 0 and 50% for pore volume fraction. The porous hydrophilic surface enhanced CHF by 50%–60%, while the porous hydrophobic surface resulted in a reduction of CHF by 97%. Wettability had little effect on the smooth non-porous surface CHF. Surface roughness (Ra, Rq, Rz) had no effect on CHF within the limit of this database.

Methodology for Robust Superhydrophobic Fabrics and Sponges from In Situ Growth of Transition Metal/Metal Oxide Nanocrystals with Thiol Modification and Their Applications in Oil/Water Separation

Abstract: Solid surfaces possessing both superhydrophobic and superoleophilic properties have attracted significant interest in fundamental investigations and potential applications in the fields of self-cleaning surfaces, oil/water separation, and microfluidic channels. In this paper, a general methodology for robust superhydrophobic fabrics and sponges was proposed via the in situ growth of both transition-metal oxides and metallic nanocrystals, including the simple neutralization reaction and oxidation–reduction reaction. The porous surfaces coated with Group VIII and IB nanocrystals (such as Fe, Co, Ni, Cu, and Ag) can not only present multiscale surface roughness, but also readily coordinate with thiols, leading to special wettability. In our previous work, it has been confirmed that the interaction between the nanocrystals and thiols plays a significant role in the introduction of hydrophobic ingredients. In this work, it has been demonstrated that the efficient control of the nucleation and growth of Group V...

Fundamental consolidation mechanisms during selective beam melting of powders

Abstract: During powder based additive manufacturing processes, a component is realized layer upon layer by the selective melting of powder layers with a laser or an electron beam. The density of the consolidated material, the minimal spatial resolution as well as the surface roughness of the resulting components are complex functions of the material and process parameters. So far, the interplay between these parameters is only partially understood.In this paper, the successive assembling in layers is investigated with a recently described 2D-lattice Boltzmann model, which considers individual powder particles. This numerical approach makes several physical phenomena accessible, which cannot be described in a standard continuum picture, e.g. the interplay between capillary effects, wetting conditions and the local stochastic powder configuration. In addition, the model takes into account the influence of the surface topology of the previous consolidated layer on the subsequent powder layer.The influence of the beam power, beam velocity and layer thickness on the formation and quality of simple walls is investigated. The simulation results are compared with experimental findings during selective electron beam melting. The comparison shows that our model, although 2D, is able to predict the main characteristics of the experimental observations. In addition, the numerical simulation elucidates the fundamental mechanisms responsible for the phenomena that are observed during selective beam melting.

Hierarchically structured surfaces for boiling critical heat flux enhancement

Abstract: We report large enhancements in critical heat flux (CHF) on hierarchically structured surfaces, fabricated using electrophoretic deposition of silica nanoparticles on microstructured silicon and electroplated copper microstructures covered with copper oxide (CuO) nanostructures. A critical heat flux of ≈250 W/cm2 was achieved on a CuO hierarchical surface with a roughness factor of 13.3, and good agreement between the model proposed in our recent study and the current data was found. These results highlight the important role of roughness using structures at multiple length scales for CHF enhancement. This high heat removal capability promises an opportunity for high flux thermal management.

Surface Roughness and Morphology Customization of Additive Manufactured Open Porous Ti6Al4V Structures.

Abstract: Additive manufacturing (AM) is a production method that enables the building of porous structures with a controlled geometry. However, there is a limited control over the final surface of the product. Hence, complementary surface engineering strategies are needed. In this work, design of experiments (DoE) was used to customize post AM surface treatment for 3D selective laser melted Ti6Al4V open porous structures for bone tissue engineering. A two-level three-factor full factorial design was employed to assess the individual and interactive effects of the surface treatment duration and the concentration of the chemical etching solution on the final surface roughness and beam thickness of the treated porous structures. It was observed that the concentration of the surface treatment solution was the most important factor influencing roughness reduction. The designed beam thickness decreased the effectiveness of the surface treatment. In this case study, the optimized processing conditions for AM production and the post-AM surface treatment were defined based on the DoE output and were validated experimentally. This allowed the production of customized 3D porous structures with controlled surface roughness and overall morphological properties, which can assist in more controlled evaluation of the effect of surface roughness on various functional properties.

Effects of extreme surface roughness on 3D printed horn antenna

Abstract: 3D printing is an emerging technology in manufacturing. It is the long-term goal of the industry to print complex and fully functional products from cell phones to vehicles. A drawback of many 3D printing technologies is rough surface finish. It is known that metals with high surface roughness severely degrade the propagation of electromagnetic waves. Presented is the first known evaluation of the electromagnetic impact of the typical surface roughness in metal parts produced by electron beam melting. Two Ku-band (12-15 GHz) horn antennas were 3D printed, with different surface roughness, and compared to a standard horn antenna purchased from Pasternack.

Optimization of silver nanowire networks for polymer light emitting diode electrodes

Abstract: Silver nanowire (Ag NW) networks are promising candidates for replacement of indium tin oxide (ITO). However, transparent conductors based on Ag NW networks often suffer from ?haziness? resulting from surface roughness. Thus, in addition to achieving suitable transparency and conductivity, surface roughness must be minimized if realistic implementation of Ag NW networks as transparent conductors is to be realized. In this work, we have reduced the surface roughness of Ag NW networks to below 5?nm as compared to 54?nm for as-deposited Ag NWs through optimization of the low temperature annealing treatment and planarization by poly(3,4 ethylenedioxythiophene)?poly(styrenesulfanate). Using this method, we have been able to produce Ag NW networks with transmittances and sheet resistances of 87% and 11?/sq, respectively. These are some of the best values reported for non-oxide-based transparent conductors. Incorporation of these smooth Ag networks into polymer light emitting diodes fabricated in our laboratory yields device characteristics that are comparable to or better than those with commercially available ITO.

Silver nanowire/optical adhesive coatings as transparent electrodes for flexible electronics.

Abstract: We present new flexible, transparent, and conductive coatings composed of an annealed silver nanowire network embedded in a polyurethane optical adhesive. These coatings can be applied to rigid glass substrates as well as to flexible polyethylene terephthalate (PET) plastic and elastomeric polydimethylsiloxane (PDMS) substrates to produce highly flexible transparent conductive electrodes. The coatings are as conductive and transparent as indium tin oxide (ITO) films on glass, but they remain conductive at high bending strains and are more durable to marring and scratching than ITO. Coatings on PDMS withstand up to 76% tensile strain and 250 bending cycles of 15% strain with a negligible increase in electrical resistance. Since the silver nanowire network is embedded at the surface of the optical adhesive, these coatings also provide a smooth surface (root mean squared surface roughness <10 nm), making them suitable as transparent conducting electrodes in flexible light-emitting electrochemical cells. Thes...