Taguchi methods

About: Taguchi methods is a research topic. Over the lifetime, 11626 publications have been published within this topic receiving 168455 citations. The topic is also known as: Quality Engineering.

Robust Design: An Overview

Abstract: Robust design has been developed with the expectation that an insensitive design can be obtained. That is, a product designed by robust design should be insensitive to external noises or tolerances. An insensitive design has more probability to obtain a target value, although there are uncertain noises. Theories of robust design have been developed by adopting the theories of other fields. Based on the theories, robust design can be classified into three methods: 1) the Taguchi method, 2) robust optimization, and 3) robust design with the axiomatic approach. Each method is reviewed and investigated. The methods are examined from a theoretical viewpoint and are discussed from an application viewpoint. The advantages and drawbacks of each method are discussed, and future directions for development are proposed.

Hybrid Taguchi-genetic algorithm for global numerical optimization

Abstract: In this paper, a hybrid Taguchi-genetic algorithm (HTGA) is proposed to solve global numerical optimization problems with continuous variables. The HTGA combines the traditional genetic algorithm (TGA), which has a powerful global exploration capability, with the Taguchi method, which can exploit the optimum offspring. The Taguchi method is inserted between crossover and mutation operations of a TGA. Then, the systematic reasoning ability of the Taguchi method is incorporated in the crossover operations to select the better genes to achieve crossover, and consequently, enhance the genetic algorithm. Therefore, the HTGA can be more robust, statistically sound, and quickly convergent. The proposed HTGA is effectively applied to solve 15 benchmark problems of global optimization with 30 or 100 dimensions and very large numbers of local minima. The computational experiments show that the proposed HTGA not only can find optimal or close-to-optimal solutions but also can obtain both better and more robust results than the existing algorithm reported recently in the literature.

Optimization of wire electrical discharge machining (WEDM) process parameters using Taguchi method

Abstract: Wire electrical discharge machining (WEDM) is extensively used in machining of conductive materials when precision is of prime importance. Rough cutting operation in WEDM is treated as a challenging one because improvement of more than one machining performance measures viz. metal removal rate (MRR), surface finish (SF) and cutting width (kerf) are sought to obtain a precision work. Using Taguchi’s parameter design, significant machining parameters affecting the performance measures are identified as discharge current, pulse duration, pulse frequency, wire speed, wire tension, and dielectric flow. It has been observed that a combination of factors for optimization of each performance measure is different. In this study, the relationship between control factors and responses like MRR, SF and kerf are established by means of nonlinear regression analysis, resulting in a valid mathematical model. Finally, genetic algorithm, a popular evolutionary approach, is employed to optimize the wire electrical discharge machining process with multiple objectives. The study demonstrates that the WEDM process parameters can be adjusted to achieve better metal removal rate, surface finish and cutting width simultaneously.

Prediction of surface roughness in CNC face milling using neural networks and Taguchi's design of experiments

Abstract: In this paper, a neural network modeling approach is presented for the prediction of surface roughness (Ra) in CNC face milling The data used for the training and checking of the networks’ performance derived from experiments conducted on a CNC milling machine according to the principles of Taguchi design of experiments (DoE) method The factors considered in the experiment were the depth of cut, the feed rate per tooth, the cutting speed, the engagement and wear of the cutting tool, the use of cutting fluid and the three components of the cutting force Using feedforward artificial neural networks (ANNs) trained with the Levenberg–Marquardt algorithm, the most influential of the factors were determined, again using DoE principles, and a 5×3×1 ANN based on them was able to predict the surface roughness with a mean squared error equal to 186% and to be consistent throughout the entire range of values