Showing papers on "Tip clearance published in 2018"

Influence of T-shape tip clearance on performance of a mixed-flow pump:

Abstract: Influence of original and T-shape blade end on performance of a mixed-flow pump is investigated by using experimental measurement and numerical simulation. The new proposed T-shape blade end is for...

A Review of Tip Clearance in Propeller, Pump and Turbine

Abstract: Propellers, pumps, and turbines are widely applied in marine equipment, water systems, and hydropower stations. With the increasing demand for energy conservation and environmental protection, the high efficiency and the stable operation of pumps and turbine have been drawing great attention in recent decades. However, the tip clearance between the rotating impeller and the stationary shroud can induce leakage flow and interact with the main stream, introducing complex vortex structures. Consequently, the energy performance and the operation stability of pumps and turbines deteriorate considerably. Constant efforts are exerted to investigate the flow mechanism of tip-clearance flow and its induced influence on performance. However, due to various pump and turbine types and the complexity of tip-clearance flow, previous works are usually focused on a specific issue. Therefore, a systematic review that synthesizes the related research is necessary and meaningful. This review investigates related research in the recent two decades in the perspectives from fundamental physics to engineering applications. Results reveal the vortex types, trajectory, evolution, and cavitation behaviors induced by tip-clearance flow. It is concluded that the influence characteristics of tip clearance on energy performance are closely related to the machinery type. Tip-clearance size and tip shape are found to be crucial parameters for tip-leakage vortex (TLV). The proposed optimization schemes are also demonstrated to provide inspiration for future research. Overall, this review article provides a coherent insight into the characteristics of tip-clearance flow and the associated engineering-design applications. On the basis of these understandings, comments on conducted research and ideas on future research are proposed.

Stall Inception in Low Pressure Ratio Fans

Abstract: © 2019 by ASME. A combined experimental and computational test program, with two low-pressure ratio aero-engine fans, has been used to identify the flow mechanisms at stall inception and the subsequent stall cell growth. The two fans have the same rotor tip clearance, annulus design, and downstream stators, but different levels of tip loading. The measurement data show that both the fans stall via spike-type inception, but that the growth of the stall cell and the final cell size is different in each fan. The computations, reproducing both the qualitative and quantitative behavior of the steady-state and transient measurements, are used to identify the flow mechanisms at the origin of stall inception. In one fan, spillage of tip leakage flow upstream of the leading edge plane is responsible. In the other, sudden growth of casing corner separation blockage leads to stall. These two mechanisms are in accord with the findings from core compressors. However, the transonic aerodynamics and the low hub-to-tip radius ratio of the fans lead to the following two findings: first, the casing corner separation is driven by shock-boundary layer interaction and second, the spanwise loading distribution of the fan determines whether the spike develops into full-span or part-span stall and both types of behavior are represented in the present work. Finally, the axial momentum flux of the tip clearance flow is shown to be a useful indicator of the leakage jet spillage mechanism. A simple model is provided that links the tip loading, stagger, and solidity with the tip clearance axial momentum flux, thereby allowing the aerodynamicist to connect, qualitatively, design parameters with the stall behavior of the fan.

Effect of tip clearance, winglets, and shroud height on the tip leakage in axial flow fans.

Abstract: This study is concerned with the improvement in efficiency of axial flow fans that are being used in numerous fields including outdoor units of air conditioners. The tip leakage flow occurring between a blade tip and shroud is one of the major losses in the axial flow fan. A well-known method used to control such tip leakage flow is locating winglet on the suction side of blade tips. Only a few articles have studied the impact of tip clearance on the flow structure of tip leakage flow of axial flow fans with winglet. In this study, the flow structure occurring on the blade tip due to the location of a winglet was analyzed. We confirm the existence of an optimal tip clearance which results in the maximum efficiency for an axial flow fan with a shroud height measuring 30% of the axial chord length.

Turbine clearance control system and method for improved variable cycle gas turbine engine fuel burn

Abstract: A method of assembling a gas turbine engine includes setting a build clearance at assembly in response to a running tip clearance defined with a cooled cooling air. A method of operating a gas turbine engine includes supplying a cooled cooling air to a high pressure turbine in response to an engine rotor speed.

Online monitoring of dynamic tip clearance of turbine blades in high temperature environments

Abstract: Minimized tip clearance reduces the gas leakage over turbine blade tips and improves the thrust and efficiency of turbomachinery. An accurate tip clearance sensor, measuring the dynamic clearances between blade tips and the turbine case, is a critical component for tip clearance control. This paper presents a robust inductive tip clearance sensor capable of monitoring dynamic tip clearances of turbine machines in high-temperature environments and at high rotational speeds. The sensor can also self-sense the temperature at a blade tip in situ such that temperature effect on tip clearance measurement can be estimated and compensated. To evaluate the sensor's performance, the sensor was tested for measuring the tip clearances of turbine blades under various working temperatures ranging from 700 K to 1300 K and at turbine rotational speeds ranging from 3000 to 10 000 rpm. The blade tip clearance was varied from 50 to 2000 µm. The experiment results proved that the sensor can accurately measure the blade tip clearances with a temporal resolution of 10 µm. The capability of accurately measuring the tip clearances at high temperatures (~1300 K) and high turbine rotation speeds (~30 000 rpm), along with its compact size, makes it promising for online monitoring and active control of blade tip clearances of high-temperature turbomachinery.

Experimental investigation on the effect of the duct geometrical parameters on the performance of a ducted wind turbine

Abstract: This paper reports an experimental investigation on the effect of the duct geometry on the aerodynamic performance of an aerofoil shaped ducted wind turbine (DWT). The tested two-dimensional model is composed of an aerofoil equipped with pressure taps and a uniform porous screen. The experimental setup is based on the assumption that the duct flow is axisymmetric and the rotor can be simulated as an actuator disc. Firstly, different tip clearances between the screen and the aerofoil are tested to point out the influence of this parameter on the DWT performance in terms of aerofoil pressure distribution, aerofoil lift and flow field features at the duct exit area. Then, the combined effect of tip clearance, of the angle of attack and of the screen position along the aerofoil chord is evaluated through a Design of Experiments (DoE) based approach. The analysis shows that, among the analysed range of design factor variation, increasing angle of attack and the tip clearance leads to a beneficial effect on the lift and back-pressure coefficients, while they show a poor dependence upon the screen axial position. Finally, the configuration characterized by the maximum value of all three main factors (15 degree of angle of attack, 5% of tip clearance and 30% backward to the nozzle plane), has the best values of lift coefficient and back-pressure coefficient.

Aerodynamic optimisation of a winglet-cavity tip in a high-pressure axial turbine cascade:

Abstract: Tip clearance flow between rotating blades and the stationary casing in high-pressure turbines is very complex and is one of the most important factors influencing turbine performance. The rotor wi...

Turbine Blade Tip External Cooling Technologies

Abstract: This article provides an overview of gas turbine blade tip external cooling technologies. It is not the intention to comprehensively review all the publications from past to present. Instead, selected reports, which represent the most recent progress in tip cooling technology in open publications, are reviewed. The cooling performance on flat tip and squealer tip blades from reports are compared and discussed. As a generation conclusion, tip clearance dimension and coolant flow rate are found as the most important factors that significant influence the blade tip thermal performance was well as the over tip leakage (OTL) flow aerodynamics. However, some controversial trends are reported by different researchers, which could be attributed to various reasons. One of the causes of this disagreement between different reports is the lacking of unified parametric definition. Therefore, a more appropriate formula of blowing ratio definition has been proposed for comparison across different studies. The last part of the article is an outlook of the new techniques that are promising for future tip cooling research. As a new trend, the implementation of artificial intelligence techniques, such as genetic algorithm and neural network, have become more popular in tip cooling optimization, and they will bring significantly changes to the future turbine tip cooling development.

Entropy Analysis of the Flat Tip Leakage Flow with Delayed Detached Eddy Simulation

Abstract: In unshrouded turbine rotors, the tip leakage vortices develop and interact with the passage vortices. Such complex leakage flow causes the major loss in the turbine stage. Due to the complex turbulence characteristics of the tip leakage flow, the widely used Reynolds Averaged Navier-Stokes (RANS) approach may fail to accurately predict the multi-scale turbulent flow and the related loss. In order to effectively improve the turbine efficiency, more insights into the loss mechanism are required. In this work, a Delayed Detached Eddy Simulation (DDES) study is conducted to simulate the flow inside a high pressure turbine blade, with emphasis on the tip region. DDES results are in good agreement with the experiment, and the comparison with RANS results verifies the advantages of DDES in resolving detailed flow structures of leakage flow, and also in capturing the complex turbulence characteristics. The snapshot Proper Orthogonal Decomposition (POD) method is used to extract the dominant flow features. The flow structures and the distribution of turbulent kinetic energy reveal the development of leakage flow and its interaction with the secondary flow. Meanwhile, it is found that the separation bubble (SB) is formed in tip clearance. The strong interactions between tip leakage vortex (TLV) and the up passage vortex (UPV) are the main source of unsteady effects which significantly enhance the turbulence intensity. Based on the DDES results, loss analysis of tip leakage flow is conducted based on entropy generation rates. It is found that the viscous dissipation loss is much stronger than heat transfer loss. The largest local loss occurs in the tip clearance, and the interaction between the leakage vortex and up passage vortex promotes the loss generation. The tip leakage flow vortex weakens the strength of up passage vortex, and loss of up passage flow is reduced. Comparing steady and unsteady effects to flow field, we found that unsteady effects of tip leakage flow have a large influence on flow loss distribution which cannot be ignored. To sum up, the current DDES study about the tip leakage flow provides helpful information about the loss generation mechanism and may guide the design of low-loss blade tip.

Experimental Investigation of High Temperature-Resistant Inductive Sensor for Blade Tip Clearance Measurement

Abstract: Turbine tip clearance of aero-engine is important to engine performance. Proper control of rotor tip clearance contributes to engine efficiency improvement and fuel consumption reduction. Therefore, accurate tip clearance measurement is essential. The inductive measurement method is one of the non-contact distance measurement methods, which has the characteristics of high sensitivity, fast response speed and strong anti-interference ability. Based on the principle of inductive sensor measuring tip clearance, the ambient temperature change will cause the material electromagnetic performance change for the conductivity and permeability varies with temperature. The calibration experiment was conducted to obtain the sensor resolution and sensing range. The effect of temperature on sensor parameters was extracted from high temperature experiment data. Results show the resolution of planar coil made of platinum wire can be 10 μm and the maximum sensing range can reach 5 mm. At temperature from 500 ℃ to 1100 ℃, coil inductance almost does not change with temperature while coil resistance varies exponentially with temperature, that means the coil inductance variation can reflect the tip clearance change and resistance can indicate the measuring temperature.

Axial Compressor Stall, Circumferential Groove Casing Treatment, and the Tip-Clearance Momentum Flux

Abstract: The stall margin and pressure ratio of an axial compressor can both be increased with the use of circumferential groove casing treatments over the rotor. Performance and stall point measurements we...

Axial fan tip clearance noise: Experiments, Lattice–Boltzmann simulation, and mitigation measures:

Abstract: The effect of tip clearance in an axial fan on its aerodynamic and aeroacoustic performance is investigated experimentally as well as via a Lattice–Boltzmann flow simulation method. An increase in ...

Experimental and numerical investigations of tip clearance flow and loss in a variable geometry turbine cascade

Abstract: Variable geometry turbines are widely employed to improve the off-design performance of gas turbine engines; however, there is a performance penalty associated with the vane-end partial gap require...

A Blade Defect Diagnosis Method by Fusing Blade Tip Timing and Tip Clearance Information.

Abstract: Blade tip timing (BTT) technology is considered the most promising method for blade vibration measurements due to the advantages of its simplicity and non-contact measurement capacity. Nevertheless, BTT technology still suffers from two problems, which are (1) the requirements of domain expertise and prior knowledge of BTT signals analysis due to severe under-sampling; and (2) that the traditional BTT method can only judge whether there is a defect in the blade but it cannot judge the severity and the location of the defect. Thus, how to overcome the above drawbacks has become a big challenge. Aiming at under-sampled BTT signals, a feature learning method using a convolutional neural network (CNN) is introduced. In this way, some new fault-sensitive features can be adaptively learned from raw under-sampled data and it is therefore no longer necessary to rely on prior knowledge. At the same time, research has found that tip clearance (TC) is also very sensitive to the blade state, especially regarding defect severity and location. A novel analysis method fusing TC and BTT signals is proposed in this paper. The goal of this approach is to integrate tip clearance information with tip timing information for blade fault detection. The method consists of four key steps: First, we extract the TC and BTT signals from raw pulse data; second, TC statistical features and BTT deep learning features will be extracted and fused using the kernel principal component analysis (KPCA) method; then, model training and selection are carried out; and finally, 16 sets of experiments are carried out to validate the feasibility of the proposed method and the classification accuracy achieves 95%, which is far higher than the traditional diagnostic method.

Thermomechanical stress analysis for gas turbine blade with cooling structures

Abstract: Purpose Blade tip clearance has always been a concern for the gas turbine design and control. The numerical analysis of tip clearance is based on the turbine components displacement. The purpose of this paper is to investigate the thermal and mechanical effects on a real cooling blade rather than the simplified model. Design/methodology/approach The coupled fluid-solid method is used. The thermal analysis involves solid and fluid domains. The distributions of blade temperature, stress and displacement have been calculated numerically under real turbine operating conditions. Findings Temperature contour can provide a reference for stress analysis. The results show that temperature gradient is the main source of solid stress and radial displacement. Compared with thermal or mechanical effect, there is a great change of stress magnitude for the thermomechanical effect. Large stress gradients are found between the leading and trailing edge of turbine cooling blade. Also, the blade radial displacement is mainly attributed to the thermal load rather than the centrifugal force. The analysis of the practical three-dimensional model has achieved the more precise results. Originality/value It is significant for clearance design and life prediction.

Output characteristics of two-circle coaxial optical fiber bundle with regard to three-dimensional tip clearance.

Abstract: A two-circle coaxial optical fiber bundle is a type of optical sensor which has been widely used in non-contact radial displacement measurement applications. This paper has focused on output characteristics of a two-circle coaxial optical fiber bundle used as a measurement unit in a probe designed to measure a three-dimensional tip clearance. First, a model that could calculate intensity point-by-point on each receiving fiber with a simplified algorithm of overlap area was established, an aperture angle compensation algorithm was then proposed to improve the performance of the model. In order to test the reliability of the model, an experiment was done with different three-dimensional displacement of the reflector. Comparison between experimental and simulation results indicates the model built in this article could better describe how three-dimensional displacement of reflector affects the output of the bundle than previous studies.

Architecture for Measuring Blade Tip Clearance and Time of Arrival with Multiple Sensors in Airplane Engines

Abstract: The performance of airplane engines is influenced by the performance of their bladed disks. The loads those engines are under, both internal and external, are the origin of vibrations than can jeopardize their integrity. Traditionally, monitoring of those vibrations has been circumscribed to prototyping and quality tests of manufactured disks. However, the development of nonintrusive sensors and techniques to evaluate the vibration based on those sensors opens the monitoring of full engines, even onboard, to new possibilities. In order to assess the vibrations with these techniques, several sensors should be employed. The distance from the blade tip to the casing (tip clearance) and the time of arrival of a blade in front of the sensor are two parameters that are used as a starting point to characterize the vibrations. A flexible architecture to extract these parameters from the blades of a gas turbine has been developed. The generalization of this architecture is introduced which is able to deal with several sensors simultaneously. An implementation of this architecture has been carried out employing a trifurcated optic sensor, whose working principle is explained. A study of the resources required to implement this architecture on measurements of several optic sensors simultaneously and in parallel is presented. The architecture and measurement method have been validated using signals recorded during the test of the compressor stage with 146 blades on a turbine rig.

An Experimental Investigation of Adiabatic Film Cooling Effectiveness and Heat Transfer Coefficient on a Transonic Squealer Tip

Abstract: The effect of film cooling on a high pressure turbine blade with an open squealer tip has been examined in a high speed linear cascade. The cascade operates at engine realistic Mach and Reynolds numbers, producing transonic flow conditions over the blade tip. Tests have been performed on two uncooled tip geometries with differing pressure side rim edge radii, and a cooled tip matching one of the uncooled cases.The pressure sensitive paint technique has been used to measure adiabatic film cooling effectiveness on the blade tip at a range of tip gaps and coolant mass flow rates. Complementary tip heat transfer coefficients (HTC) have been measured using transient infrared thermography, and the effects of the coolant film on the tip heat transfer and engine heat flux examined.The uncooled data show that the tip heat transfer coefficient distribution is governed by the nature of flow reattachments and impingements. The squealer tip can be broken down into three regions, each exhibiting a distinct response to a change in the tip gap, depending on the local behaviour of the overtip leakage flow. The edge radius of the pressure side rim causes the overtip leakage flow to change dramatically at low clearance. Complementary CFD shows that the addition of casing motion causes no further change on the pressure side rim.Injected coolant interacts with the overtip leakage flow, which can locally enhance the tip heat transfer coefficient compared to the uncooled tip. The film effectiveness is dependent on both the coolant mass flow rate and tip clearance. At increased coolant mass flow, areas of high film effectiveness on the pressure side rim coincide strongly with a net heat flux reduction and in the subsonic tip region with low heat transfer coefficient.Copyright © 2018 by Rolls-Royce plc

An improved model for tip clearance loss in transonic axial compressors

Abstract: An improved compressible model for estimating tip clearance loss in transonic compressors is presented with the emphasis on the effects of blade tip loading distribution and double leakage flow. Ti...