Tip clearance

About: Tip clearance is a research topic. Over the lifetime, 2637 publications have been published within this topic receiving 32671 citations.

Effect of tip clearance on stall evolution process in a low-speed axial compressor stage

Abstract: Effect of the tip clearance on the transient process of rotating stall evolution has been studied experimentally in a low-speed axial compressor stage with various stator-rotor gaps. In the previous authors’ experiments for the small tip clearance, the stall evolution process of the rotor was sensitive to the gaps between the blade rows. For the large tip clearance, however, little difference is observed in the evolution processes independently of the blade row gap. In the first half process, it is characterized by gradual reduction of overall pressure-rise with flow rate decreasing, and the number of short length-scale disturbances is increasing with their amplitude increasing. In the latter half a long length-scale disturbance develops rapidly to result in deep stall. Just before the stall inception the spectral power density of the casing wall pressure reveals the existence of rotating disturbances with broadband high frequency near a quarter of the blade passing frequency. This is caused by the short length-scale disturbances occurring intermittently. A flow model is presented to explain mechanisms of the rotating short length-scale disturbance, which includes a tornado-like separation vortex and tip-leakage vortex breakdown. The model is supported by a result of a numerical unsteady flow simulation.Copyright © 2004 by ASME

A Novel Approach for Reducing Rotor Tip-Clearance Induced Noise in Turbofan Engines

Abstract: Rotor tip-clearance induced noise, both in the form of rotor self noise and rotor-stator interaction noise, constitutes a significant component of total fan noise. Innovative yet cost effective techniques to suppress rotor-generated noise are, therefore, of foremost importance for improving the noise signature of turbofan engines. To that end, the feasibility of a passive porous treatment strategy to positively modify the tip-clearance flow field is addressed. The present study is focused on accurate viscous flow calculations of the baseline and the treated rotor flow fields. Detailed comparison between the computed baseline solution and experimental measurements shows excellent agreement. Tip-vortex structure, trajectory, strength, and other relevant aerodynamic quantities are extracted from the computed database. Extensive comparison between the untreated and treated tip-clearance flow fields is performed. The effectiveness of the porous treatment for altering the rotor-tip vortex flow field in general and reducing the intensity of the tip vortex, in particular, is demonstrated. In addition, the simulated flow field for the treated tip clearly shows that substantial reduction in the intensity of both the shear layer roll-up and boundary layer separation on the wall is achieved.

Effects of Non-Axisymmetric Tip Clearance on Axial Compressor Performance and Stability

Abstract: The effects of circumferentially nonuniform tip clearance on axial compressor performance and stability have been investigated experimentally and analytically. A theoretical model for compressor behavior with nonaxisymmetric tip clearance has been developed and used to design a series of first-of-a-kind experiments on a four-stage, low-speed compressor. The experiments and computational results together show clearly the central physical features and controlling parameters of compressor response to nonaxisymmetric tip clearance. It was found that the loss in stall margin was more severe than that estimated based on average clearance. The stall point was, in fact, closer to that obtained with uniform clearance at the maximum clearance level. The circumferential length scale of the tip clearance (and accompanying flow asymmetry) was an important factor in determining the stall margin reduction. For the same average clearance, the loss in peak pressure rise was 50 percent higher for an asymmetry with fundamental wavelength equal to the compressor circumference than with wavelength equal to one-half the circumference. The clearance asymmetry had much less of an effect on peak efficiency; the measured maximum efficiency decrease obtained was less than 0.4 percent compared to the 8 percent decrease in peak pressure rise due to the asymmetric clearance. The efficiency penalty due to nonaxisymmetric tip clearance was thus close to that obtained with a uniform clearance at the circumferentially averaged level. The theoretical model accurately captured the decreases in both steady-state pressure rise and stable operating range which are associated with clearance asymmetry. It also gave a good description of the observed trends of: (i) increasing velocity asymmetry with decreasing compressor flow, and (ii) decreasing effect of clearance asymmetry with decreasing dominant wavelength of the clearance distribution. The time-resolved data showed that the spatial structure of the prestall propagating disturbances in the compressor annulus was well represented and that the stability limiting process could be linked to the unsteady structure of these disturbance modes. The model was also utilized for parametric studies to define how compressor performance and stability are affected by the circumferential distribution of clearance, steady-state compressor pressure-rise characteristic, and system dynamic parameters. Sensitivity to clearance asymmetry was found to fall off strongly with the (asymmetry-related) reduced frequency and to increase with peak pressure rise and increasing curvature of the characteristic near the peak.

Micro Air Injection and Its Unsteady Response in a Low-Speed Axial Compressor

Abstract: A new approach, steady micro air injection from the casing, is proposed to improve the stability of a three-stage low-speed axial compression system. Although the injection rate is designated to be only a few ten thousandth of the compressor flow rate, such an injection is able to trigger the unsteady response and thus lower the mass flow rate at stall for up to 5.83%. At the same time, it keeps the steady compressor characteristic with no injection unchanged. In order to verify that the compressor response is indeed unsteady, experiments at various injection configurations are performed, which include different injection angles, axial gaps between injector and blade leading edge, radial penetration of injector and the amount of injected air. Evidences of the unsteady response are further demonstrated through dynamic signal analysis using a wavelet-based method to show the behavior of early flow disturbances under the influence of injection. Numerical analyses performed at near stall condition show that the tip clearance vortices do response to the micro-injection, and thus delay the inception of stall.

Rotor airfoils to control tip leakage flows

Abstract: A rotor blade (24) for a gas turbine engine includes a bowed surface (43) on a tip region (40) of the suction side (32) thereof. The curvature of the bowed surface (43) progressively increases toward the tip (36) of the blade (24). The bowed surface (43) results in a reduction of tip leakage through a tip clearance (50) from the pressure side (30) to the suction side (32) of the blade (24) and reduces mixing loss due to tip leakage.