Tip clearance

About: Tip clearance is a research topic. Over the lifetime, 2637 publications have been published within this topic receiving 32671 citations.

An Investigation Into a Novel Turbine Rotor Winglet: Part I — Design and Model Rig Test Results

Abstract: In modern gas turbines hot section components, the over tip leakage (OTL) flow that occurs between the stationary casing and rotating tip of a shroudless HP turbine is still a considerable source of loss of performance. The principal means of reducing this loss have been to minimise the tip gap and/or to apply a rotating shroud to the rotor. Tip clearance control systems continue to improve, but a practical limit on tip gap remains. Winglets have been identified by a number of researchers as having potential, but none have yet to enter commercial service. Harvey & Ramsden [1] analysed a novel design of one, which indicated that it could significantly reduce OTL loss. This paper presents the design of such a winglet as applied to the rotor blade of a research high pressure turbine carried out as part of the ANTLE (Advanced Near Term Low Emissions) technology demonstrator programme. The use of Computational Fluid Dynamics (CFD) calculations in the design process is discussed. In particular, the use of coarse meshes and idealised geometries, for computational speed, did involve some compromise with accuracy. Results from high speed model rig testing of this research turbine are presented. The turbine efficiency was measured for three different tip gaps over a range of conditions. In addition detailed measurements of the flow field were taken, principally exit area traverses and rotor surface static pressures. These experimental results are very encouraging and show a high potential for further development. Part II of this paper presents a post-test re-analysis of the rig results using the state of the art Rolls-Royce in-house CFD code HYDRA, good agreement being found between the two.Copyright © 2006 by ASME

Design and Test of an Aspirated Counter-Rotating Fan

Abstract: The design and test of a two-stage, vaneless, aspirated counter-rotating fan is presented in this paper. The fan nominal design objectives were a pressure ratio of 3:1 and adiabatic efficiency of 87%. A pressure ratio of 2.9 at 89% efficiency was measured in the tests. The configuration consists of a counter-swirl-producing inlet guide vane, followed by a high tip speed (1450 feet/sec) non-aspirated rotor, and a counter-rotating low speed (1150 feet/sec) aspirated rotor. The lower tip speed and lower solidity of the second rotor results in a blade loading above conventional limits, but enables a balance between the shock loss and viscous boundary layer loss, the latter of which can be controlled by aspiration. The aspiration slot on the second rotor suction surface extends from the hub up to 80% span, with a conventional tip clearance, and the bleed flow is discharged at the hub. The fan was tested in a short duration blowdown facility. Particular attention was given to the design of the instrumentation to obtain efficiency measurements within 0.5 percentage points. High response static pressure measurements were taken between the rotors and downstream of the fan to determine the stall behavior. Pressure ratio, mass flow, and efficiency on speedlines from 90% to 102% of the design speed are presented and discussed along with comparison to CFD predictions and design intent. The results presented here complement those presented earlier for two aspirated fan stages with tip shrouds, extending the validated design space for aspirated compressors to include designs with conventional unshrouded rotors and with inward removal of the aspirated flow.Copyright © 2006 by ASME

Rate-Based Model Predictive Control of Turbofan Engine Clearance

Abstract: An innovative model predictive control strategy is developed for a rapid-response, closed-loop active clearance control application, in which the objectives are to tightly regulate turbine blade tip clearances and also anticipate and avoid detrimental blade-shroud rub occurrences by optimally maintaining a predefined minimum clearance. At the heart of the controller is a rate-based linear parameter-varying model of a turbofan engine that extends performance to transient regimes in which conventional controllers begin to degrade. Engine-in-the-loop simulations of this rate-critical tip clearance control system with a variety of different actuators and uncertainty modes are presented, demonstrating the efficacy and versatility of this approach. Comparisons are made with a conventional linear quadratic control approach, where it is shown that substantial clearance gap reductions are possible by incorporating the strategy explored in this paper, thereby maximizing the cycle benefits that the tip clearance actuation/sensing hardware is capable of producing. Based on the results, it is concluded that the new strategy has promise for this and other nonlinear aerospace applications that place high importance on attaining strict control objectives during transient regimes.

Effect of Tip Clearance Dimensions and Control of Unsteady Flows in a Multi-Stage High-Pressure Compressor

Abstract: This paper describes the investigations performed to better understand unsteady flows that develop in a three-stage high-pressure compressor. More specifically, this study focuses on rotor-stator interactions and tip leakage flow effects on overall performance and aerodynamic stability. The investigation method is based on three-dimensional unsteady RANS simulations, considering the natural spatial periodicity of the compressor. Indeed, all information related to rotor-stator interactions can be computed. A comparison is first done with experimental measurements to outline the capacity of the numerical method to predict overall performance and unsteady flows. The results show that the simulation correctly estimates most flow features in the multistage compressor. Then numerical data obtained for three configurations of the same compressor are analyzed and compared. Configurations 1 and 2 consider two sets of tip clearance dimensions and a casing treatment based on a honeycomb design is applied for configuration 3. Detailed investigations of the flow at the same operating line show that the tip leakage flow is responsible for the loss of stability in the last stage. An increase by 30% of the tip clearance dimension dramatically reduces the stable operating range (by 40% with respect to the standard configuration). A modal analysis shows that the stall process in this case involves the perturbation of the flow in the last rotor by upstream stator wakes, leading to the development of a rotating instability. The control device designed and investigated in this study allows for reducing the sensitivity of the compressor to tip leakage flow by recovering the initial stable operating range.

Ground effect wing having a variable sweep winglet

Abstract: A variable sweep winglet with a negative dihedral angle is provided for a ground effect vehicle. The winglet is positionable at a sweep angle to control the winglet tip clearance from ground. Variable winglet tip clearance reduces the risk of damage or instability due to collision with the ground or water, thereby permitting more efficient flight at lower altitude with an equivalent safety. The winglet is generally positioned by an actuator. The actuator is controlled by a flight control system, or by other manual or automatic systems. A sensor may also be included for determining whether an object lies in the path of the winglet. The sensor communicates with the flight control system in order to vary the sweep of the winglet to increase clearance from the ground or water, thus avoiding impact with the object.