Global advancement of solar thermal energy technologies for industrial process heat and its future prospects: A review

In developing countries, industries and manufacturing sectors consume a major portion of the total consumption of energy, where most of the energy is used for low, medium or high temperature heat generation to be used for process applications known as process heat. The necessity to commercialize clean, cheap and efficient renewable sources of energy in industrial applications emerges from increasing concerns about greenhouse gas emissions and global warming and decreasing fossil fuel use in commercial sectors. As an abundant source of energy, solar energy technologies have proven potential. Recent research shows currently only a few industries are employing solar energy in industrial processes to generate process heat while replacing fossil fuels. Solar thermal power generation is already very well-known and getting popular in recent years while other potential applications of the concentrated heat from solar radiation are little explored. This review paper presents a detailed overview of the current potential and future aspects of involving solar industrial process heating systems in industrial applications. In order to keep pace with this emerging and fast growing sector for renewable energy applications, it is necessary to get in depth knowledge about the overall potential of industrial processes in individual industrial sector where solar process heat is currently in use and identifying industrial processes are most compatible for solar system integration depending on temperature level and the type of solar collector in use. Furthermore, the promising sectors needs to be identified for the use of solar heat using industrial processes for the integration of solar heat, so that countries with immense solar energy potential can use those technologies in future to reduce fossil fuel consumption and develop sustainable industrial systems. This paper presents a comprehensive review of the potential industrial processes that can adopt solar process heating systems and thus driving towards sustainable production in industries.

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Solar process heat in industrial systems – A global review

A significant share of final energy consumption in the industrial sector is used for meeting the process heating applications at low and medium temperatures (up to 250 °C). Solar industrial process heating is being considered as one of clean and renewable energy options in many countries of the world. An attempt to present a review of the available published literature on solar industrial process heating has been made in this paper. The aspects included in the review are utilization potential, present status, suitable solar collectors, design and integration aspects, performance evaluation, economic and environmental assessment, barriers to large scale adoption and case studies etc.

Solar industrial process heating: A review

Solar thermal technology to supply process heat in different industrial sectors has become very promising in recent years. Industries can reduce their consumption of fossil fuels by replacing them with solar process heat with non-conventional system integration and using clean energy. In this paper, a systematic review of 10 countries is presented which demonstrated extensive use of solar industrial process heating systems in their manufacturing sectors. This country-wise analysis is then used to compare with current Australian scenario and identify future prospects of integrating solar process heating in Australian industrial sectors. The choice of countries is based on a database where promising industrial sectors and solar process heating applications are currently using incident solar energy. These are analyzed for their potential of integration to developing solar heat in industrial processes (SHIP) and a number of potential industrial sectors that have the highest potential like Motor vehicles, Textiles, Printing, Wood, Paper, Fabricated metal, Rubber and plastics, chemicals, Food, beverages, electrical equipment, machinery, and equipment are being identified. An overview of available studies is discussed in this paper focused on specific countries and the industrial heat demand of existing operational plants. Future trends due to solar energy potential are also outlined.

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Solar industrial process heating systems in operation – Current SHIP plants and future prospects in Australia

Irrigation is one of the essential unit operations for agriculture and Sudan as an agricultural country with rich natural resources has an urgent need to optimize the utilization of energy, water, and land in a most sustainable way. The cost-effective irrigation pathway utilizing one of the clean energy technologies such as solar energy would contribute significantly to the sustainable development of agricultural sector in Sudan. This paper is intended to investigate the most cost-effective solar water pumping system for irrigation in Sudan. Three solar irrigation pumps were considered based on the collector configuration and type of energy conversion to include two thermal and one photovoltaic pump; parabolic trough pump (PTP), concentrating dish pump (CDP), and photovoltaic pump (PVP). Levelized energy cost (LEC) was used in this study as the economic indicator for the feasibility of solar water pumping systems. A comparative assessment model was developed based on weather conditions of Sudan and sensitivity analysis was conducted to study the effect of design parameters, weather conditions, and interest and inflation rates on the LEC of solar water pumping systems. The resulted LECs for PVP, CDP, and PTP in the base case were found to be 0.033 $/kWh, 0.062 $/kWh, and 0.075 $/kWh, respectively. PVP is the most feasible pathway among solar irrigation pumps in Sudan, and its initial cost per unit hydraulic power capacity is 1351 $/kW, compared to 4072 $/kW and 4884 $/kW for CDP and PTP, respectively.

A. Kamil

Papers

Solar industrial process heat potential in Khartoum, Sudan