HV composite polymeric insulators are being accepted increasingly for use in outdoor installations by the traditionally cautious electric power utilities worldwide. They currently represent -60 to 70% of newly installed HV insulators in Nortb America. The tremendous growth in the applications of non-ceramic composite insulators is due to their advantages over the traditional ceramic and glass insulators. These include light weight, higher mechanical strength to weight ratio, resistance to vandalism, better performance in the presence of heavy pollution in wet conditions, and comparable or better withstand voltage than porcelain or glass insulators. However, because polymeric insulators are relatively new, the expected lifetime and their long-term reliability are not known and therefore are of concern to users. Additionally they might suffer from erosion and tracking in the presence of severe contamination and sustained moisture. This leads to the development of dry band arcing that under certain circumstances could lead to failure of polymer insulators. In this paper a review is presented of the recent performance experience of HV composite polymeric insulators in outdoor service, testing methods, aging, the ranking of the materials, the role of fillers, the role of low molecular weight components present in the insulators, the mechanisms responsible for the loss and recovery of hydrophobicity, one of the most important properties of polymers, the mechanisms of failure, detection of faults, type and quantity of natural contaminants, effects of exposure to rain, hydrocarbons, stationary air and wind, various methods to optimize the electrical performance and a relatively new method for evaluating the performance status of polymeric insulators in the field.

Outdoor HV composite polymeric insulators

Hydrophobicity Recovery of Polydimethylsiloxane after Exposure to Corona Discharges

Water repellency, high surface resistivity, vandalism resistance, low density and good processability have made silicone rubbers based on polydimethylsiloxane (PDMS) very attractive materials in housings for outdoor insulation. Their ability to recover hydrophobicity after oxida. tion or contamination is of paramount importance and this is the topic of this review. A critical evaluation of the chemical and physical mechanisms responsible for hydrophobicity loss and recovery is presented.

Hydrophobicity changes in silicone rubbers

Hydrophobic Recovery of Polydimethylsiloxane Elastomer Exposed to Partial Electrical Discharge

This is a laboratory study on the aging of SIR and hydrophobicity recovery. UV radiation, corona discharges, acid rain, dry-band arcing are employed as sources of the aging. Chemical and morphological analysis is used to detect the surface chemical and structural changes derived from these stresses. The nature of highly mobile low molecular weight (LMW) chains achieving a quick recovery of the hydrophobicity is carefully examined. Their generation and extinction caused by these stresses are investigated. From this study, it is shown that oxidation that induces crosslinking, branching, interchanging and a formation of silanol groups are the most dominant chemical reactions during the aging of SIR. Furthermore, silanol groups that are byprodncts of oxidation restrict the diffusion of mobile LMw chains, which decreases the recovery speed of hydrophobicity and accelerates the aging. A typical aging scenario of SIR from the installation to the end of their life is drawn.

Electrical and environmental aging of silicone rubber used in outdoor insulation

A hypothesis for aging produced by dry band arcing in silicone rubber material used for outdoor insulation is presented and experimentally proven. Aging is indicated by permanent changes. The analytical techniques used to study the permanent changes are Fourier transform infrared (FTIR) spectroscopy, energy dispersive X-ray (EDX) analysis, X-ray diffraction (XRD), and surface roughness measurement. The authors highlight the fact that there are permanent changes occurring in the material that lead to progressive degradation in the long run, even though there can be a complete recovery of surface hydrophobicity in a short time. >

A.M. Yates

Papers

Aging in silicone rubber used for outdoor insulation