The primary focus of this paper is convective heat transfer in axial flow turbines. Research activity involving heat transfer generally separates into two related areas: predictions and measurements. The problems associated with predicting heat transfer are coupled with turbine aerodynamics because proper prediction of vane and blade surface-pressure distribution is essential for predicting the corresponding heat transfer distribution. The experimental community has advanced to the point where time-averaged and time-resolved three-dimensional heat transfer data for the vanes and blades are obtained routinely by those operating full-stage rotating turbines. However, there are relatively few CFD codes capable of generating three-dimensional predictions of the heat transfer distribution, and where these codes have been applied the results suggest that additional work is required. This paper outlines the progression of work done by the heat transfer community over the last several decades as both the measurements and the predictions have improved to current levels. To frame the problem properly, the paper reviews the influence of turbine aerodynamics on heat transfer predictions. This includes a discussion of time-resolved surface-pressure measurements with predictions and the data involved in forcing function measurements. The ability of existing two-dimensional and three-dimensional Navier-Stokes codes to predict the proper trends of the time-averaged and unsteady pressure field for full-stage rotating turbines is demonstrated. Most of the codes do a reasonably good job of predicting the surface-pressure data at vane and blade midspan, but not as well near the hub or the tip region for the blade. In addition, the ability of the codes to predict surface-pressure distribution is significantly better than the corresponding heat transfer distributions. Heat transfer codes are validated against measurements of one type or another. Sometimes the measurements are performed using full rotating rigs, and other times a much simpler geometry is used. In either case, it is important to review the measurement techniques currently used. Heat transfer predictions for engine turbines are very difficult because the boundary conditions are not well known. The conditions at the exit of the combustor are generally not well known and a section of this paper discusses that problem. The majority of the discussion is devoted to external heat transfer with and without cooling, turbulence effects, and internal cooling. As the design community increases the thrust-to-weight ratio and the turbine inlet temperature, there remain many turbine-related heat transfer issues. Included are film cooling modeling, definition of combustor exit conditions, understanding of blade tip distress, definition of hot streak migration, component fatigue, loss mechanisms in the low turbine, and many others. Several suggestions are given herein for research and development areas for which there is potentially high payoff to the industry with relatively small risk.

Convective Heat Transfer and Aerodynamics in Axial Flow Turbines

A gas turbine engine includes an epicyclic gear train that drives a turbo fan. The epicyclic gear train employs a one-piece carrier in which the spaced side walls are interconnected with circumferentially spaced apart mounts to form a unitary structure. Baffles are secured to the carrier near the mounts and provide lubrication passages that spray oil onto the sun gear and/or intermediate gears arranged between the baffles. The baffles can be constructed from a different material than the carrier since the baffles are not structural components in the gear train.

Oil baffle for gas turbine fan drive gear system

A gas turbine engine typically includes a fan section, a compressor section, a combustor section and a turbine section. A speed reduction device such as an epicyclical gear assembly may be utilized to drive the fan section such that the fan section may rotate at a speed different than the turbine section so as to increase the overall propulsive efficiency of the engine. In such engine architectures, a shaft driven by one of the turbine sections provides an input to the epicyclical gear assembly that drives the fan section at a speed different than the turbine section such that both the turbine section and the fan section can rotate at closer to optimal speeds providing increased performance attributes and performance by desirable combinations of the disclosed features of the various components of the described and disclosed gas turbine engine.

Geared turbofan gas turbine engine architecture

A turbofan engine includes a fan variable area nozzle includes having a first fan nacelle section and a second fan nacelle section movably mounted relative the first fan nacelle section. The second fan nacelle section axially slides aftward relative to the fixed first fan nacelle section to change the effective area of the fan nozzle exit area.

Gas turbine engine with axial movable fan variable area nozzle

A gas turbine engine includes a fan section, a gear arrangement configured to drive the fan section, a compressor section and a turbine section. The compressor section includes a low pressure compressor section and a high pressure compressor section. The turbine section is configured to drive compressor section and the gear arrangement. An overall pressure ratio, which is provided by a combination of a pressure ratio across said low pressure compressor section and a pressure ratio across said high pressure compressor section, is greater than about 35. The pressure ratio across the low pressure compressor section is between about 3 and about 8 whereas the pressure ratio across the high pressure compressor section is between about 7 and about 15.

Gas turbine engine compressor arrangement

This paper evaluates the basic feasibility and anticipated benefits to using heat pipe technology to cool the turbine vanes of gas turbine engines.This concept involves fitting out the vane interior as a heat pipe, extending the vane into an adjacent heat sink and then transferring the vane incident heat through the vane to the heat sink. The baseline is an advanced military fighter engine and the bypass air is the chosen heat sink. The results of this study show a 7.2% increase in engine thrust, a 0.2% decrease in specific fuel consumption with engine weight increased by less than 1% by using this technology.Copyright © 1994 by ASME

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The Feasibility of Heat Pipe Turbine Vane Cooling

Effective thermal conductivity of heat pipes

Liquid metal heat pipe cooling systems have been investigated for the combustor liner and engine inlet leading edges of scramjet engines for a missile application. The combustor liner is cooled by a lithium-TZM molybdenum annular heat pipe, which incorporates a separate lithium reservoir. Heat is initially absorbed by the sensible thermal capacity of the heat pipe and liner, and subsequently by the vaporization and discharge of lithium to the atmosphere. The combustor liner temperature is maintained at 3400 F or less during steady-state cruise. The engine inlet leading edge is fabricated as a sodium-superalloy heat pipe. Cooling is accomplished by radiation of heat from the aft surface of the leading edge to the atmosphere. The leading edge temperature is limited to 1700 F or less. It is concluded that heat pipe cooling is a viable method for limiting scramjet combustor liner and engine inlet temperatures to levels at which structural integrity is greatly enhanced.

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Heat pipe cooling for scramjet engines

A heat pipe cooling system which employs a sensible heat sink is discussed. With this type of system, incident aerodynamic heat is transported via a heat pipe from the stagnation region to the heat sink and absorbed by raising the temperature of the heat sink material. The use of a sensible heat sink can be advantageous for situations where the total mission heat load is limited, as it is during re-entry, and a suitable radiation sink is not available.

Heat pipe cooling system with sensible heat sink

The general approach which has been taken toward cooling aircraft turbine combustor liners is to utilize a portion of incoming combustor air for film-cooling In this paper an alternate cooling method is considered, which is referred to as Heat Pipe Combustor Cooling The conventional film-cooled combustor liner is replaced by a thin, metallic heat pipe liner Incident heat is transported upstream, and then into to an adjacent compressor discharge air stream After first acting as a heat sink to cool the liner, the compressor discharge air stream enters the combustor and serves as a supplementary combustion air supply/combustion gas diluent This dual-use capability effectively doubles the available air supply for liner cooling, extending the turbine inlet temperature range for which metallic construction of the combustor liner is feasibleCopyright © 1998 by ASME

Calvin C. Silverstein

Papers

The Feasibility of Heat Pipe Turbine Vane Cooling

Effective thermal conductivity of heat pipes

Heat pipe cooling for scramjet engines

Heat pipe cooling system with sensible heat sink

Heat Pipe Combustor Cooling