Magnetorheological fluid technology has gained significant development during the past decades. The application of magnetorheological fluids has grown rapidly in civil engineering, safety engineering, transportation, and life science with the development of magnetorheological fluid–based devices, especially magnetorheological fluid dampers. The magnetorheological fluid dampers could offer an outstanding capability in semiactive vibration control due to excellent dynamical features such as fast response, environmentally robust characteristics, large force capacity, low power consumption, and simple interfaces between electronic input and mechanical output. To address the fast growing demand on magnetorheological fluid damping technology in extensive engineering practices, the state-of-the-art development is presented in this article, which provides a comprehensive review on the structure design and its analysis of magnetorheological fluid dampers (or systems). This can be regarded as a useful complement to...

Magnetorheological fluid dampers: A review on structure design and analysis

This paper aims at providing an up-to-date review of nonlinear electronic interfaces for energy harvesting from mechanical vibrations using piezoelectric coupling. The basic principles and the direct application to energy harvesting of nonlinear treatment of the output voltage of the transducers for conversion enhancement will be recalled, and extensions of this approach presented. Latest advances in this field will be exposed, such as the use of intermediate energy tanks for decoupling or initial energy injection for conversion magnification. A comparative analysis of each of these techniques will be performed, highlighting the advantages and drawbacks of the methods, in terms of efficiency, performance under several excitation conditions, complexity of implementation and so on. Finally, a special focus of their implementation in the case of low voltage output transducers (as in the case of microsystems) will be presented.

https://www.mdpi.com/2072-666X/2/2/274/pdf

Recent Progress in Piezoelectric Conversion and Energy Harvesting Using Nonlinear Electronic Interfaces and Issues in Small Scale Implementation

This paper presents the comparison results of a study to identify an appropriate semi-active control algorithm for a MR suspension system from a variety of semi-active control algorithms for use with MR dampers. Five representative control algorithms are considered including the skyhook controller, the hybrid controller, the LQG controller, the sliding mode controller and the fuzzy logic controller. To compare the control performances of the five control algorithms, a quarter car model with a MR damper is adopted as the baseline model for our analysis. After deriving the governing motion equations of the proposed dynamic model, five controllers are developed. Then each control policy is applied to the baseline model equipped with a MR damper. The performances of each control algorithm under various road conditions are compared along with the equivalent passive model in both time and frequency domains through the numerical simulation. Subsequently, a road test is performed to validate the actual control performance. The results show that the performance of a MR suspension system is highly dependent on the choice of algorithm employed, and the sliding mode control strategy exhibits an excellent integrated performance.

Comparative research on semi-active control strategies for magneto-rheological suspension

The experimental identification of magnetorheological dampers and evaluation of their controllers

In this paper, it is aimed to investigate semi-active suspension systems using magnetorheological (MR) fluid dampers for improving the ride quality of railway vehicles. A 17-degree-of-freedom (DOF) model of a full-scale railway vehicle integrated with the semi-active controlled MR fluid dampers in its secondary suspension system is proposed to cope with the lateral, yaw, and roll motions of the car body, trucks, and wheelsets. The governing equations combining the dynamics of the railway vehicle integrated with MR dampers in the suspension system and the dynamics of the rail track irregularities are developed and a linear quadratic Gaussian (LQG) control law using the acceleration feedback is adopted, in which the state variables are estimated from the measurable accelerations with a Kalman estimator. In order to evaluate the performances of the semi-active suspension systems based on MR dampers for railway vehicles, the random and periodical track irregularities are modelled with a uniform state-space formulation according to the testing data and incorporated into the governing equation of the railway vehicle integrated with the semi-active suspension system. Utilising the governing equations and the semi-active controller developed in this paper, the simulation and analysis are presented in Part II of this paper.

Semi-Active Suspension Systems for Railway Vehicles Using Magnetorheological Dampers. Part I: System Integration and Modelling

Aircraft landing gears are subjected to a wide range of excitation conditions, which result in conflicting damping requirements. A novel solution to this problem is to implement semi-active damping using magnetorheological (MR) fluids. This paper presents a design methodology that enables an MR landing gear to be optimized, both in terms of its damping and magnetic circuit performance, whilst adhering to stringent packaging constraints. Such constraints are vital in landing gear, if MR technology is to be considered as feasible in commercial applications. The design approach focuses on the impact or landing phase of an aircraft's flight, where large variations in sink speed, angle of attack and aircraft mass makes an MR device potentially very attractive. In this study, an equivalent MR model of an existing aircraft landing gear is developed. This includes a dynamic model of an MR shock strut, which accounts for the effects of fluid compressibility. This is important in impulsive loading applications such as landing gear, as fluid compression will reduce device controllability. Using the model, numerical impact simulations are performed to illustrate the performance of the optimized MR shock strut, and hence the effectiveness of the proposed design methodology. Part 2 of this contribution focuses on experimental validation.

/pdf/magnetorheological-landing-gear-1-a-design-methodology-35e5wajgwd.pdf

Magnetorheological landing gear: 1. A?design methodology

Aircraft landing gears are subjected to a wide range of excitation conditions with conflicting damping requirements. A novel solution to this problem is to implement semi-active damping using magnetorheological (MR) fluids. In part 1 of this contribution, a methodology was developed that enables the geometry of a flow mode MR valve to be optimized within the constraints of an existing passive landing gear. The device was designed to be optimal in terms of its impact performance, which was demonstrated using numerical simulations of the complete landing gear system. To perform the simulations, assumptions were made regarding some of the parameters used in the MR shock strut model. In particular, the MR fluid's yield stress, viscosity, and bulk modulus properties were not known accurately. Therefore, the present contribution aims to validate these parameters experimentally, via the manufacture and testing of an MR shock strut. The gas exponent, which is used to model the shock strut's nonlinear stiffness, is also investigated. In general, it is shown that MR fluid property data at high shear rates are required in order to accurately predict performance prior to device manufacture. Furthermore, the study illustrates how fluid compressibility can have a significant influence on the device time constant, and hence on potential control strategies.

/pdf/magnetorheological-landing-gear-2-validation-using-2s3h0jkqxd.pdf

Magnetorheological landing gear: 2. Validation using experimental data

Magnetorheological (MR) fluids provide an elegant means to enhance vibration control in primary vehicle suspensions. Such fluids can rapidly modify their flow characteristics in response to a magnetic field, so they can be used to create semi-active dampers. However, the behaviour of MR dampers is inherently non-linear and as a consequence, the choice of an effective control strategy remains an unresolved problem. Previous research has developed a method to linearize the damper's force/velocity response, to allow implementation of classical control techniques. In the present study, this strategy is used to implement skyhook damping laws within primary automotive suspensions. To simulate the vehicle suspension, a two-degree-of-freedom quarter car model is used, which is excited by realistic road profiles. The controller performance is investigated experimentally using the hardware-in-the-loop-simulation (HILS) method. This experimental method is described in detail and its performance is validated against numerical simulations for a simplified problem. The present authors demonstrate that feedback linearization can provide significant performance enhancements in terms of passenger comfort, road holding, and suspension working space compared with other control strategies. Furthermore, feedback linearization is shown to desensitize the controller to uncertainties in the input excitation such as changes in severity of the road surface roughness.

/pdf/hardware-in-the-loop-simulation-of-magnetorheological-2bx8dtdemu.pdf

Hardware-in-the-loop simulation of magnetorheological dampers for vehicle suspension systems:

Magnetorheological (MR) dampers can experience large temperature changes as a result of heating caused by energy dissipation, but control systems are often designed without consideration of this fact. Furthermore, due to the highly nonlinear behavior of MR dampers, many control strategies have been proposed and it is difficult to determine which is the most effective. This paper aims to address these issues through a numerical and experimental study of an MR mass isolator subject to temperature variation. A dynamic temperature dependant model of an MR damper is first developed and validated. Control system experiments are then performed using hardware-in-the-loopsimulations. Proportional, PID, gain scheduling, and on/off control strategies are found to be equally affected by temperature variation. Using simulations incorporating the temperature dependant MR damper model, it is shown that this is largely due to a change in fluid viscosity and the associated movement of the lower clipped optimal' control bound. This zero-volts condition determines how close any controller can perform to the ideal semiactive case, thus all types of controller are affected. In terms of relative performance, proportional and PID controllers perform equally well and outperform the on/off and gain scheduling strategies. Gain scheduling methods are superior to on/off control.

/pdf/temperature-sensitive-controller-performance-of-mr-dampers-dtytpvf9ye.pdf

Temperature Sensitive Controller Performance of MR Dampers

An apparatus of a damper (46) for a bicycle comprising a housing defining a chamber, and a piston, movable in the chamber along a first direction. The apparatus further comprises a controllable means to vary the resistance to movement of the piston in the chamber, a sensor (62), and a controller (58) including a timer. Said sensor measures at least one dynamic quantity and produces an output signal based thereon. Said output signal is received by the controller, and said controller controls said controllable means based on said dynamic quantity as a function of time to control the level of damping. The invention further provides means for manually adjusting the level of rebound damping.

D C Batterbee

Papers

Magnetorheological landing gear: 1. A?design methodology

Magnetorheological landing gear: 2. Validation using experimental data

Hardware-in-the-loop simulation of magnetorheological dampers for vehicle suspension systems:

Temperature Sensitive Controller Performance of MR Dampers

Dampers for mountain bikes