Polymerizations in Supercritical Carbon Dioxide

The use of supercritical carbon dioxide as a processing solvent for the physical processing of polymeric materials is reviewed. Fundamental properties of CO2/polymer systems are discussed with an emphasis on available data and measurement techniques, the development of theory or models for a particular property, and an evaluation of the current state of understanding for that property. Applications such as impregnation, particle formation, foaming, blending, and injection molding are described in detail including practical operating information for selected topics. The review concludes with some forward-looking discussion on the future of CO2 in polymer processing.

A Review of CO2 Applications in the Processing of Polymers

Heterogeneous nucleation uniformizing cell size distribution in microcellular nanocomposites foams

The crystallization and melting behaviors of linear polylactic acid (PLA) treated by compressed CO2 was investigated. The isothermal crystallization test indicated that while PLA exhibited very low crystallization kinetics under atmospheric pressure, CO2 exposure significantly increased PLA’s crystallization rate; a high crystallinity of 16.5% was achieved after CO2 treatment for only 1 min at 100 °C and 6.89 MPa. One melting peak could be found in the DSC curve, and this exhibited a slight dependency on treatment times, temperatures, and pressures. PLA samples tended to foam during the gas release process, and a foaming window as a function of time and temperature was established. Based on the foaming window, crystallinity, and cell morphology, it was found that foaming clearly reduced the needed time for PLA’s crystallization equilibrium.

https://www.mdpi.com/1422-0067/10/12/5381/pdf

A Study of the Crystallization, Melting, and Foaming Behaviors of Polylactic Acid in Compressed CO2

CO(2) is a good solvent for many substances when compressed into its liquid or supercritical fluid state. Above the critical temperature and critical pressure (T(c)=31 degrees C, P(c)=73.8 bar, see Figure 1 for the phase diagram for CO(2)), CO(2) has both gaslike viscosities and liquidlike densities. These moderate critical conditions allow CO(2) to be used within safe commercial and laboratory operating conditions. Small changes in temperature and pressure cause dramatic changes in the density, viscosity, and dielectric properties of CO(2), making it a tunable solvent that can be tailored for various applications. Combined, these unique properties make CO(2) a "solvent of choice" for the new millennium.

Co2 technology platform: An important tool for environmental problem solving

Supercritical carbon dioxide readily induces crystallization in bisphenol A polycarbonate. Crystallization begins within one h of exposure to the CO2 at temperatures and pressures as low as 75°C and 100 atm. The degree of crystallinity increases sharply as the CO2 pressure is raised from 100 to 300 atm but levels off thereafter. This behavior is likely due to a minimum in the Tg of the polycarbonate/CO2 mixture owing to the opposite effects of the pressure on the Tg of the polymer and on the equilibrium weight fraction of CO2 absorbed. Percent crystallinities of over 20%, comparable to that achieved using acetone or other organic liquids, have been obtained after 2 h exposure to supercritical CO2. Since polycarbonate degasses quickly and quantitatively at ambient temperature and pressure, the high Tg of bisphenol A polycarbonate can be regained in the crystallized material without further vacuum treatment.

Eric J. Beckman

Papers

Crystallization of bisphenol a polycarbonate induced by supercritical carbon dioxide

Mean Field Lattice Equations Of State