Computational fluid dynamics (CFD) is a powerful numerical tool that is becoming widely used to simulate many processes in the food industry. Recent progression in computing efficacy coupled with reduced costs of CFD software packages has advanced CFD as a viable technique to provide effective and efficient design solutions. This paper discusses the fundamentals involved in developing a CFD solution. It also provides a state-of-the-art review on various CFD applications in the food industry such as ventilation, drying, sterilisation, refrigeration, cold display and storage, and mixing and elucidates the physical models most commonly used in these applications. The challenges faced by modellers using CFD in the food industry are also discussed.

Computational fluid dynamics (CFD) ¿ an effective and efficient design and analysis tool for the food industry: A review

Temperature homogeneity in most food refrigeration systems is directly governed by the airflow patterns in the system. Numerical modelling of airflow provides an opportunity to develop improved understanding of the underlying phenomena influencing system performance, which can lead to reduced temperature heterogeneity and increased effectiveness and efficiency of refrigeration systems. With the rapid advances in computational power of recent years, the use of Computational Fluid Dynamics (CFD) techniques in this application has become popular. This paper reviews the application of CFD and other numerical modelling techniques to the prediction of airflow in refrigerated food applications including cool stores, transport equipments and retail display cabinets.

A review of numerical models of airflow in refrigerated food applications

Experimental analysis of the thermal entrainment factor of air curtains in vertical open display cabinets for different ambient air conditions

A commercial CFD code has been employed to simulate the air flow pattern and the temperature distribution in a frozen food vertical display cabinet. At first the choice of solver parameters has been investigated in a 2D modelisation. 3D simulations have been then performed, and the effects of the cabinet length, of the warm air curtain and of longitudinal ambient air movement have been investigated. The results show that, in short cabinets, 3D secondary vortices at the side walls provide the most important mechanism for hot air entrainment. Comparison with experimental results shows that a 2D simulation is totally inadequate for such configurations, while 3D computations predict refrigeration power within engineering accuracy. Furthermore, the computed refrigerating power shows that even low room air velocity, due to its interaction with the end-wall vortices, has a significant impact on cabinet performance.

Two- and three-dimensional CFD applied to vertical display cabinets simulation

http://nht.xjtu.edu.cn/paper/en/2010205.pdf

Experimental study of heat transfer intensification by using a novel combined shelf in food refrigerated display cabinets (Experimental study of a novel cabinets)

Experimental and computational methods are used to address those parameters that have significant effects on the amount of entrained (warm) air in an open refrigerated display case. These parameters are identified, quantified, and the rate of entrainment is expressed as a function of these parameters. It is found that the turbulence intensity, the shape of the mean velocity profile at the discharge air grill, and the Reynolds number are mainly responsible for the amount of entrained air in a display case. It is also concluded that lower Reynolds numbers will reduce the amount of the entrained air in the display case, however, the trade off will be higher temperature of the food products on shelves. Digital particle image velocimetry (DPIV) was used to map the entire mean velocity flowfield and the turbulence intensity. The laser doppler velocimetry technique was also used to verify the mean velocity and turbulence intensity measurements made by DPIV. The results indicated an excellent agreement between both methods. Parametric studies for the rate of entrainment of the outside air into the display case were performed using a computational fluid dynamics tool. The results indicate that lowering the Reynolds number of the air curtain reduces the entrainment rate. However, sufficiently high momentum should still exist to enforce the integrity of the air curtain structure.

Frederic Taugwalder

Papers

Jet entrainment rate in air curtain of open refrigerated display cases