The invention discloses a pelletizer pelletizing rate detection method and system Specifically, an image pick-up device is employed to observe the pellet discharge area of a pelletizer, the pellet discharge condition image of the pellet discharge area is collected in real time, then image processing software is utilized to analyze the image collected by the image pick-up device so as to obtain the number and corresponding particle size of qualified green pellets in the pellet discharge area within a preset time, and then the pelletizer discharged qualified green pellet mass can be obtained At the same time, by means of data tracking, before the pelletizing time of the pelletizer discharged qualified green pellets within the preset time, the corresponding total feed mass of the green pellets sent into the pelletizer can be obtained Finally, according to the qualified green pellet mass and the total feed mass within the preset time, the pelletizer pelletizing rate can be calculated, and then the pelletizing rate detection and data tracking of single pelletizer can be realized

Pelletizer pelletizing rate detection method and system

The invention discloses a preparation device for improving the green pellet quality of mineral powder pellets. The device comprises an on-site electrical control box, an industrial control computer, an information input device, a display, an interface card, a light source, an industrial intelligent camera, a disc pelletizer, a conveying belt and the like. The device is used for shooting pellet particles on the conveying belt in real time, analyzing and processing shot pictures to obtain the distribution condition of the pellet particles, and finally adjusting related operating mechanisms (theopening time of a water adding valve, the inclination angle of a disc and the rotating speed of the disc) of the disc pelletizer according to the distribution condition to achieve the purpose of optimizing the quality of green pellets.

Preparation device for improving green pellet quality of mineral powder pellets and using method thereof

The invention discloses a pelletizer having a visual on-line detection function. The pelletizer comprises a driving device, a transmission device, a main shaft, a rotary support component, a disk pot body, a pot cover, a cross beam, left/right brackets, a base, an on-line detection module and a data processing module. The pelletizer is characterized in that the left/right brackets are fixedly connected with both ends of the cross beam respectively; the driving device transfers power to the disk pot body sequentially through the transmission device, the main shaft and the rotary support component; the disk pot body and the pot cover can be buckled together to form a whole and adopt labyrinth sealing; and a microinching CCD (charge-coupled device) industrial camera in the on-line detection module can rotate synchronously with a pelletization motion and can capture dynamic pelletization images in a critical pelletization area for analytic statistics of the data processing module. Compared with the prior art, the pelletizer achieves an automatic pelletization process on-line detection function, lowers the work intensity and danger level of on-site workers and improves the overall automation level and intelligence level of the pelletization equipment, thereby facilitating popularization and use.

Pelletizer having visual on-line detection function

The utility model discloses a pelletizer with vision on -line measuring function, including drive arrangement, transmission, main shaft, slewing bearing subassembly, the disc pot body, pot cover, crossbeam, left right side frame, base, on -line measuring module, data processing module, its characterized in that: a left side, right side frame link firmly with crossbeam both ends respectively, drive arrangement loop through transmission, main shaft, slewing bearing subassembly with the power transmission to the disc pot body, but the disc pot body becomes integrative with the pot cover lock, and adopts labyrinth seal, fine motion formula CCD industrial camera in the on -line measuring module, can be with making ball motion the synchronous revolution to that will make ball critical area makes ball developments image acquisition, supplies the data processing module analytic statistics. Compared with the prior art, realize the automatic on -line detection and made ball process work ability, reduced on -the -spot workman's intensity of labour and danger degree, improved the whole automatic level of balling equipment and intelligent level, convenient to popularize and use.

Gong Houxian

Papers

Pelletizer having visual on-line detection function

Pelletizer with vision on -line measuring function