Polymer blends and composites from renewable resources

Poly(lactic acid) modifications

Physical and mechanical properties of PLA, and their functions in widespread applications - A comprehensive review.

Poly(lactic acid) (PLA), so far, is the most extensively researched and utilized biodegradable aliphatic polyester in human history. Due to its merits, PLA is a leading biomaterial for numerous applications in medicine as well as in industry replacing conventional petrochemical-based polymers. The main purpose of this review is to elaborate the mechanical and physical properties that affect its stability, processability, degradation, PLA-other polymers immiscibility, aging and recyclability, and therefore its potential suitability to fulfill specific application requirements. This review also summarizes variations in these properties during PLA processing (i.e. thermal degradation and recyclability), biodegradation, packaging and sterilization, and aging (i.e. weathering and hygrothermal). In addition, we discuss up-to-date strategies for PLA properties improvements including components and plasticizer blending, nucleation agent addition, and PLA modifications and nanoformulations. Incorporating better understanding of the role of these properties with available improvement strategies is the key for successful utilization of PLA and its copolymers/composites/blends to maximize their fit with worldwide application needs.

Physical and mechanical properties of PLA, and their functions in widespread applications — A comprehensive review

Mechanistic implications of plastic degradation

Poly(lactic acid) (PLA) is a biodegradable polymer, but its applications are limited by its high cost. Blending granular starch with PLA reduces the cost, but the blend has poor strength properties. In this study, a 55/45 (w/w) mixture of PLA (weight-average molecular weight = 120,000 Da) and dried wheat starch was blended thermally in an intensive mixer with or without a low level of methylenediphenyl diisocyanate (MDI). Blends with MDI had enhanced mechanical properties that could be explained by the in situ formation of a block copolymer acting as a compatibilizer. Scanning electron micrographs showed reduced interfacial tension between the two phases. The presence of MDI also enhanced the mechanical properties of the blend at temperatures above the glass-transition temperature. Water uptakes by the PLA/starch blends with and without MDI did not differ. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1761–1767, 2001

Strengthening blends of Poly(lactic acid) and starch with methylenediphenyl diisocyanate

Poly(lactic acid) (PLA) and wheat starch are biodegradable polymers derived from renewable sources. A previous study showed that thermally blending starch and PLA in the presence of methylenediphenyl diisocyanate (MDI) enhanced the mechanical properties of the blends. In this work, blends of PLA with various levels of wheat starch and MDI were hot mixed at 180°C then hot-pressure molded at 175°C to form test specimens. The blends were characterized for mechanical properties, fracture microstructure, and water absorption. Pure PLA had a tensile strength of 62.7 MPa and elongation of 6.5%. The blend with 45% wheat starch and 0.5 wt % MDI gave the highest tensile strength of about 68 MPa with about 5.1% elongation. The blend with 20% starch and 0.5 wt % MDI had the lowest tensile strength of about 58 MPa with about 5.6% elongation. Dynamic mechanical analysis showed that storage modulus increased and tan δ decreased as starch level increased, but almost leveled off when starch level reached 45% or higher. Water absorption of the blends increased significantly with starch content. Yet the blend, if water proofed on its surface, has potential for short-term disposable applications. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1257–1262, 2002; DOI 10.1002/app.10457

Mechanical properties of poly(lactic acid) and wheat starch blends with methylenediphenyl diisocyanate

Methylenediphenyl diisocyanate was found to improve the interfacial interaction between poly(lactic acid)(PLA) and granular starch. The objective of this research was to study the effect of starch moisture content on the interfacial interaction of an equal-weight blend of wheat starch and PLA containing 0.5% methylenediphenyl diisocyanate by weight. Starch moisture (10% to 20%) had a negative effect on the interfacial binding between starch and PLA. The tensile strength and elongation of the blend both decreased as starch moisture content increased. At 20% moisture level, the starch granules embedded in the PLA matrix were observed to be swollen, resulting in poor strength properties and high water absorption by the blend.

Effects of Starch Moisture on Properties of Wheat Starch/Poly(Lactic Acid) Blend Containing Methylenediphenyl Diisocyanate

Poly(lactic acid) (PLA) and starch are both biodegradable and renewable polymers derived from agricultural feedstock. A previous study showed that a small amount (0.5%) of methylenediphenyl diisocyanate (MDI) could enhance the mechanical properties of starch and PLA blends by improving the interfacial interaction. In this study, blends of PLA (1/1, w/w) and starch with or without MDI were evaluated for thermal and mechanical properties as well as morphology, as affected by physical aging when stored up to 12 months at 25 °C and 50% relative humidity. The blends were prepared by thermally blending PLA with wheat starch, corn starch, and/or high amylose corn starch, with or without MDI. All samples exhibited phenomena of physical aging. The samples with MDI aged more slowly, showing a slower reduction rate of excess enthalpy relaxation, than those without MDI. The mechanical properties decreased slowly as aging proceeded. Microstructure showed a reduced interaction between starch and PLA around the interface with aging. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3683–3689, 2003

Properties of poly(lactic acid) blends with various starches as affected by physical aging

Biodegradable polymers for use in forming high strength, degradable plastics and methods of forming the polymers are provided. Broadly, the methods comprise forming and heating a blended mixture of polylactic acid, a starch, and a linkage group for joining or copolymerizing the polylactic acid and starch. Preferred linkage groups comprise an isocyanate moiety, with diphenylmethylene diisocyanate, hexamethylene diisocyanate, and isophorone diisocyanate. The reacted mixture can then be formed into the desired final product which has high tensile strength, modulus of elasticity, percent elongation, and thermal stability.

Hua Wang

Papers

Strengthening blends of Poly(lactic acid) and starch with methylenediphenyl diisocyanate

Mechanical properties of poly(lactic acid) and wheat starch blends with methylenediphenyl diisocyanate

Effects of Starch Moisture on Properties of Wheat Starch/Poly(Lactic Acid) Blend Containing Methylenediphenyl Diisocyanate

Properties of poly(lactic acid) blends with various starches as affected by physical aging

High strength plastic from reactive blending of starch and polylactic acids