Polymers from triglyceride oils

Triglyceride oils derived from plants have been used to synthesize several different monomers for use in structural applications. These monomers have been found to form polymers with a wide range of physical properties. They exhibit tensile moduli in the 1–2 GPa range and glass transition temperatures in the range 70–120 °C, depending on the particular monomer and the resin composition. Composite materials were manufactured utilizing these resins and produced a variety of durable and strong materials. At low glass fiber content (35 wt %), composites produced from acrylated epoxidized soybean oil by resin transfer molding displayed a tensile modulus of 5.2 GPa, a flexural modulus of 9 GPa, a tensile strength of 129 MPa, and flexural strength of 206 MPa. At higher fiber contents (50 wt %) composites produced from acrylated epoxidized soybean oil displayed tensile and compression moduli of 24.8 GPa each, and tensile and compressive strengths of 463.2 and 302.6 MPa, respectively. In addition to glass fibers, natural fibers such as flax and hemp were used. Hemp composites of 20% fiber content displayed a tensile strength of 35 MPa and a tensile modulus of 4.4 GPa. The flexural modulus was ∼2.6 GPa and the flexural strength was in the range 35.7–51.3 MPa, depending on the test conditions. The flax composite materials had tensile and flexural strengths in the ranges 20–30 and 45–65 MPa, respectively. The properties exhibited by both the natural- and synthetic fiber-reinforced composites can be combined through the production of “hybrid” composites. These materials combine the low cost of natural fibers with the high performance of synthetic fibers. Their properties lie between those displayed by the all-glass and all-natural composites. Characterization of the polymer properties also presents opportunities for improvement through genetic engineering technology. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 703–723, 2001

Development and application of triglyceride‐based polymers and composites

Interpenetrating polymer networks (IPN’s) are a unique type of polyblend, synthesized by swelling a crosslinked polymer (I) with a second monomer (II), together with crosslinking and activating agents, and polymerizing monomer II in situ (Sperling, 1974–1975 ; Sperling and Friedman, 1969). The term IPN was adopted because, in the limiting case of high compatibility between crosslinked polymers I and II, both networks could be visualized as being interpenetrating and continuous throughout the entire macroscopic sample.* As with other types of polyblends, if components I and II consist of chemically distinct polymers, incompatibility and some degree of phase separation usually result (Sperling, 1974–1975; Sperling and Friedman, 1969; Sperling et al., 1970a,b,c; 1971). Even under these conditions, the two components remain intimately mixed, the phase domain dimensions being on the order of hundreds of angstroms. If one polymer is elastomeric and one polymer is plastic at the use temperature, the combination tends to behave synergistically, and either reinforced rubber or impact-resistant plastics result, depending upon which phase predominates (Curtius et al., 1972; Sperling and Mihalakis, 1973; Sperling et al., 1971; Huelck et al., 1972). Among the other kinds of polymer blends discussed in this monograph, the graft-type copolymers are the ones most closely related to the IPN’s.

Interpenetrating Polymer Networks

A semi-empirical expression for predicting phase continuity and inversion in polymer blends and simultaneous interpenetrating networks (SINs) was developed and examined experimentally. A rheological model based on the volume fraction, ϕ, and viscosity, η, led to the equation 






as the criteria for dual phase continuity for phases 1 and 2. This relation was evaluated for two systems: a castor oil polyester-urethane/polystyrene SIN, and a mechanical blend of polystyrene and polybutadiene. Literature data was also examined. A gradual phase inversion was found, with a region of dual phase continuity in between. While predictions of phase continuity were confirmed for the mechanical blends, they were not confirmed for the SIN system. This was probably due to rapid gelation at the point of phase inversion.

J. A. Manson

Papers

Simultaneous Interpenetrating Networks Based on Castor Oil Elastomers and Polystyrene. 2. Synthesis and Systems Characteristics

Simultaneous Interpenetrating Networks Based on Castor Oil Elastomers and Polystyrene: A Review of an International Program