The present invention is directed toward a method and apparatus for the ncontact inspection of workpieces having a plate-like portion of the first part joined via an inertia weld to the end of a second part extending away from the plate-like portion. The apparatus and method are particularly apt for the non-contact inspection of driver inflator igniter canisters for airbag applications, such canisters having a spool-shaped structure with outer walls which restrict access to the internal inertia welds for inspection. To achieve non-contact inspection, the invention comprises electromagnetic acoustic transducer means which generate a pulsed inspection signal and a detection signal. In one embodiment, the inspection signal comprises shear acoustic waves which are polarized parallel to the outer surface of the second member (e.g., the central web member of an inflator igniter canister), and a pulse/echo detection approach is employed. Separate electromagnetic acoustic transducer assemblies are utilized to generate the inspection and detection signals, with the transmit assembly being positioned between the detection assembly and workpiece.

Non-contact method and apparatus for inspection of inertia welds

Embodiments of the present invention provide systems and methods for reliable and accurate flow assurance and pipeline monitoring. More specifically but not by way of limitation, systems and methods of the present invention provide for using Doppler profiles through a pipeline section to monitor and/or measure depositing on and corrosion of a pipeline configured for flowing one or more hydrocarbons. In other embodiments of the present invention, thermal probe sensors may be used to monitor the depositing on and corrosion of the section of the pipeline. And in still further embodiments, combinations of Doppler sensors, thermal sensors and/or acoustic impedance sensors are provided with outputs from one or more of the sensors used to control one or more of the sensors or to provide for determination of flow assurance or pipeline monitoring.

Sensor system for pipe and flow condition monitoring of a pipeline configured for flowing hydrocarbon mixtures

Embodiments of the present invention provide for a system and method for flow assurance and pipe condition monitoring in a pipeline for flowing hydrocarbons using at least one thermal sensor probe, which at least one thermal sensor probe may be used in conjunction with one or more other sensors to manage the sensing process and for data fusion to accurately determine flow properties and/or pipeline condition. By way of example, but not by way of limitation, in an embodiment of the present invention, a network of noninvasive sensors may provide output data that may be data-fused to determine properties of the pipeline and/or flow through the pipeline.

System and method for using one or more thermal sensor probes for flow analysis, flow assurance and pipe condition monitoring of a pipeline for flowing hydrocarbons

An electromagnetic acoustic transducer is provided which includes magnets and a sheet type coil unit. The magnets are permanent magnets or electromagnets to provide a static magnetic field to an object to be inspected. The coil unit includes a pair of spiral or meander coils of an electrically conductive material, sandwiched between upper and middle insulation sheet and middle and lower insulation sheet. The coils are used for transmission and reception, respectively. All the ends of the respective coils extend through throughholes formed through the upper and middle insulation sheets to the surface of the ultrasonic transducer, and are connected to external leads. The ends for earth are commonly connected to form a common ground terminal. The inspection system with the electromagnetic acoustic resonance which is a combination of resonant technique and a non-contact electromagnetic acoustic transducer can accomplish evaluating the absolute value of ultrasonic attenuation. The attenuation is highly sensitive to the accumulated fatigue damage, showing a maximum around 20-30% of the whole life. This system can assess the damage advance and predict the remaining life of metals.

Electromagnetic acoustic transducer EMAT and inspection system with EMAR

Described is an apparatus for detecting and removing deposits from a surface exposed to wellbore fluids. The apparatus can monitor the rate of deposition and subsequently remove the deposited material. The combination of detection apparatus and removal apparatus provides an instrument with self-cleaning operation mode.

Deposition monitoring system

A method of determining low density deposits on the inner surface of a boiler tube comprises the generation of ultrasonic energy which is directed from the outer surface of the tube to the inner surface of the tube. The energy is reflected back and forth between the inner and outer surfaces with each reflection of the inner surface loosing energy by attenuation into any existing low density deposit. The first and fourth reflections are measured and digitized for analysis to determine the amount of attenuation. The amount of attenuation is representative of the low density deposit on the inner surface of the tube. The tube is preferably empty of water to avoid transmission of ultrasonic energy through water in the tube.

Method for determining deposit buildup

A method of examining a ductile iron casting to determine a percent of nodularity present in the casting uses an electromagnetic acoustic transducer (EMAT) system to determine a time-of-flight of an ultrasonic shear wave pulse transmitted through the casting at a selected location, from which a velocity of sound in the casting can be determined. The ultrasonic shear wave pulse created and sent through the casting experiences several internal reflections within the casting, and the absolute delay time for both second, TDELAY1, and third, TDELAY2, multiple reflections are used to determine the time, TDELTA, required for the ultrasonic pulse to travel through twice the thickness, t, of the casting at said location. The velocity, VSHEAR, of the ultrasonic shear wave pulse through the casting is calculated from TDELTA and a measurement of the thickness, t, of the casting at the location being inspected. The percent of nodularity of the casting is determined from a pre-established relationship between the calculated shear wave velocity, VSHEAR, and the percent of nodularity for ductile cast iron.

Emat measurement of ductile cast iron nodularity

The presence of a crack in a material and the orientation of the crack is determined by placing a transducer on the surface of the material for propagating a shear wave for reflection off of the back wall of the material. The reflected signal is evaluated such that no signal or a weak signal indicates the presence of a crack. The transducer is then held in place and rotated while propagating a shear wave in order to determine the orientation of the crack. The reflected shear wave is then evaluated in the same manner.

Crack orientation determination and detection using horizontally polarized shear waves

An improved high temperature electromagnetic acoustic transducer (EMAT) for conducting inspections of materials with elevated temperatures, which has cooling means using gas cooling, such as air or nitrogen, for cooling the transducer RF coil, the onboard circuitry and magnets, while also providing for the easy removal of the coil and onboard circuitry. Prior art EMAT's are susceptible to failure since high temperatures reduces the signal quality of the electronics components, degrades the insulation of the RF coils, and permanent magnets can loose field strength.

Jonathan D. Buttram

Papers

Method for determining deposit buildup

Emat measurement of ductile cast iron nodularity

Crack orientation determination and detection using horizontally polarized shear waves

High temperature electromagnetic acoustic transducer