We describe the design, fabrication, and calibration of a highly compliant artificial skin sensor. The sensor consists of multilayered mircochannels in an elastomer matrix filled with a conductive liquid, capable of detecting multiaxis strains and contact pressure. A novel manufacturing method comprised of layered molding and casting processes is demonstrated to fabricate the multilayered soft sensor circuit. Silicone rubber layers with channel patterns, cast with 3-D printed molds, are bonded to create embedded microchannels, and a conductive liquid is injected into the microchannels. The channel dimensions are 200 μm (width) × 300 μm (height). The size of the sensor is 25 mm × 25 mm, and the thickness is approximately 3.5 mm. The prototype is tested with a materials tester and showed linearity in strain sensing and nonlinearity in pressure sensing. The sensor signal is repeatable in both cases. The characteristic modulus of the skin prototype is approximately 63 kPa. The sensor is functional up to strains of approximately 250%.

Design and Fabrication of Soft Artificial Skin Using Embedded Microchannels and Liquid Conductors

Soft robotics is a growing area of research which utilises the compliance and adaptability of soft structures to develop highly adaptive robotics for soft interactions. One area in which soft robotics has the ability to make significant impact is in the development of soft grippers and manipulators. With an increased requirement for automation, robotics systems are required to perform task in unstructured and not well defined environments; conditions which conventional rigid robotics are not best suited. This requires a paradigm shift in the methods and materials used to develop robots such that they can adapt to and work safely in human environments. One solution to this is soft robotics, which enables soft interactions with the surroundings whilst maintaining the ability to apply significant force. This review paper assess the current materials and methods, actuation methods and sensors which are used in the development of soft manipulators. The achievements and shortcomings of recent technology in these key areas are evaluated, and this paper concludes with a discussion on the potential impacts of soft manipulators on industry and society.

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Soft manipulators and grippers: A review

Soft robots are often inspired from biological systems which consist of soft materials or are actuated by electrically activated materials. There are several advantages of soft robots compared to the conventional robots; safe human-machine interaction, adaptability to wearable devices, simple gripping system, and so on. Due to the unique features and advantages, soft robots have a considerable range of applications. This article reviews state-of-the-art researches on soft robots and application areas. Actuation systems for soft robots can be categorized and analyzed into three types: variable length tendon, fluidic actuation, and electro-active polymer (EAP). The deformable property of soft robots restricts the use of many conventional rigid sensors such as encoders, strain gauges, or inertial measurement units. Thus, contactless approaches for sensing and/or sensors with low modulus are preferable for soft robots. Sensors include low modulus (< 1 MPa) elastomers with liquid-phase material filled channels and are appropriate for proprioception which is determined by the degree of curvature. In control perspective, novel control idea should be developed because the conventional control techniques may be inadequate to handle soft robots. Several innovative techniques and diverse materials & fabrication methods are described in this review article. In addition, a wide range of soft robots are characterized and analyzed based on the following sub-categories; actuation, sensing, structure, control and electronics, materials, fabrication and system, and applications.

Soft robot review

We describe a MRI-compatible biopsy needle instrumented with optical fiber Bragg gratings for measuring bending deflections of the needle as it is inserted into tissues. During procedures, such as diagnostic biopsies and localized treatments, it is useful to track any tool deviation from the planned trajectory to minimize positioning errors and procedural complications. The goal is to display tool deflections in real time, with greater bandwidth and accuracy than when viewing the tool in MR images. A standard 18 ga × 15 cm inner needle is prepared using a fixture, and 350-μm-deep grooves are created along its length. Optical fibers are embedded in the grooves. Two sets of sensors, located at different points along the needle, provide an estimate of the bent profile, as well as temperature compensation. Tests of the needle in a water bath showed that it produced no adverse imaging artifacts when used with the MR scanner.

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Real-Time Estimation of 3-D Needle Shape and Deflection for MRI-Guided Interventions

An apparatus and method for diagnosis or treatment of a vessel or organ. The apparatus includes a deformable body such as a catheter having a tissue ablation end effector and an irrigation channel in fluid communication therewith. At least two sensors are disposed within a distal extremity of the deformable body, the sensors being responsive to a wave in a specified range of frequency to detect deformations resulting from a contact force applied to the distal extremity. A microprocessor can be operatively coupled with the sensors to receive outputs therefrom, the microprocessor being configured to resolve a multi-dimensional force vector corresponding to the contact force. In one embodiment, the sensors are fiber Bragg grating sensors, and the wave is injected into the fiber Bragg grating strain sensors from a laser diode.

Medical apparatus system having optical fiber load sensing capability

Force sensing is an essential requirement for dexterous robot manipulation Although strain gages have been widely used, a new sensing approach is desirable for applications that require greater robustness, design flexibility and immunity to electromagnetic noise An exoskeletal force sensing robot finger was developed by embedding fiber Bragg grating (FBG) sensors into a polymer-based structure Multiple FBG sensors were embedded into the structure to allow the manipulator to sense and measure both contact forces and grasping forces In order to fabricate a three-dimensional structure, a new shape deposition manufacturing (SDM) process was explored The sensorized SDM-fabricated finger was then characterized using an FBG interrogator A force localization scheme is also described

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K. Chau

Papers

Force Sensing Robot Fingers using Embedded Fiber Bragg Grating Sensors and Shape Deposition Manufacturing