We report a decreased surface wettability when polymer films on a glass substrate are treated by ultrafast laser pulses in a back-illumination geometry. We propose that back illumination through the substrate confines chemical changes beneath the surface of polymer films, leaving the surface blistered but chemically intact. To confirm this hypothesis, we measure the phase contrast of the polymer when imaged with a focused ion beam. We observe a void at the polymer-quartz interface that results from the expansion of an ultrafast laser-induced plasma. A modified polymer layer surrounds the void, but otherwise the film seems unmodified. We also use x-ray photoelectron spectroscopy to confirm that there is no chemical change to the surface. When patterned with partially overlapping blisters, our polymer surface shows increased hydrophobicity. The increased hydrophobicity of back-illuminated surfaces can only result from the morphological change. This contrasts with the combined chemical and morphological changes of the polymer surface caused by a front-illumination geometry.

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Surface adhesion of back-illuminated ultrafast laser-treated polymers

Nonlinear absorption of femtosecond laser pulses provides a unique opportunity to confine energy deposition in any medium to a region that is below the focal diameter of a pulse. Illumination of a polymer film through a transparent high bandgap material such as glass, followed by nonlinear absorption of 800 nm light in polymers, allows us to further restrict absorption to a very thin layer along the propagation direction. We demonstrate this confinement by simulating femtosecond-laser-induced polymer modification by linear, two-photon and three-photon absorption, and discuss the control over energy absorption in polymers that multiphoton processes offer. Energy deposited behind a thin polymer film induces a protruding blister. We present experimental results of blister diameter and height scaling with pulse energy. Using 0.95 NA focussing, we obtained laser-induced blisters with diameters as small as 700 nm suggesting blister-based Laser-Induced Forward Transfer is possible on and below the single-micron scale. Sub-micrometer blister formation using femtosecond lasers also offers a novel method of direct, precise laser-writing of microstructures on films with single laser pulses. This method is a possible alternative to lithography, laser milling, and laser-based additive machining which leaves the surface composition unchanged.

L. N. D. Kallepalli

Papers

Femtosecond-laser-induced nanoscale blisters in polyimide thin films through nonlinear absorption