With the requirements for reducing emissions and improving fuel economy, automotive companies are developing electric, hybrid electric, and plug-in hybrid electric vehicles. Power electronics is an enabling technology for the development of these environmentally friendlier vehicles and implementing the advanced electrical architectures to meet the demands for increased electric loads. In this paper, a brief review of the current trends and future vehicle strategies and the function of power electronic subsystems are described. The requirements of power electronic components and electric motor drives for the successful development of these vehicles are also presented.

Power Electronics and Motor Drives in Electric, Hybrid Electric, and Plug-In Hybrid Electric Vehicles

This paper presents a review of recently used direct torque and flux control (DTC) techniques for voltage inverter-fed induction and permanent-magnet synchronous motors. A variety of techniques, different in concept, are described as follows: switching-table-based hysteresis DTC, direct self control, constant-switching-frequency DTC with space-vector modulation (DTC-SVM). Also, trends in the DTC-SVM techniques based on neuro-fuzzy logic controllers are presented. Some oscillograms that illustrate properties of the presented techniques are shown.

Direct torque control of PWM inverter-fed AC motors - a survey

Field-oriented control and direct torque control are becoming the industrial standards for induction motors torque control. This paper is aimed at giving a contribution for a detailed comparison between the two control techniques, emphasizing advantages and disadvantages. The performance of the two control schemes is evaluated in terms of torque and current ripple, and transient response to step variations of the torque command. The analysis has been carried out on the basis of the results obtained by numerical simulations, where secondary effects introduced by hardware implementation are not present.

FOC and DTC: two viable schemes for induction motors torque control

This paper presents a new direct power control (DPC) strategy for a doubly fed induction generator (DFIG)-based wind energy generation system. The strategy is based on the direct control of stator active and reactive power by selecting appropriate voltage vectors on the rotor side. It is found that the initial rotor flux has no impact on the changes of the stator active and reactive power. The proposed method only utilizes the estimated stator flux so as to remove the difficulties associated with rotor flux estimation. The principles of this method are described in detail in this paper. The only machine parameter required by the proposed DPC method is the stator resistance whose impact on the system performance is found to be negligible. Simulation results on a 2 MW DFIG system are provided to demonstrate the effectiveness and robustness of the proposed control strategy during variations of active and reactive power, rotor speed, machine parameters, and converter dc link voltage

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Direct active and reactive power control of DFIG for wind energy generation

Medium-voltage (MV) induction motors are widely used in the industry and are essential to industrial processes. The breakdown of these MV motors not only leads to high repair expenses but also causes extraordinary financial losses due to unexpected downtime. To provide reliable condition monitoring and protection for MV motors, this paper presents a comprehensive survey of the existing condition monitoring and protection methods in the following five areas: thermal protection and temperature estimation, stator insulation monitoring and fault detection, bearing fault detection, broken rotor bar/end-ring detection, and air gap eccentricity detection. For each category, the related features of MV motors are discussed; the effectiveness of the existing methods are discussed in terms of their robustness, accuracy, and implementation complexity. Recommendations for the future research in these areas are also presented.

A Survey of Condition Monitoring and Protection Methods for Medium-Voltage Induction Motors

A direct induction machine torque control method based on predictive, deadbeat control of the torque and flux is presented. By estimating the synchronous speed and the voltage behind the transient reactance, the change in torque and flux over the switching period is calculated. The stator voltage required to cause the torque and flux to be equal to their respective reference values is calculated. Space vector PWM is used to define the inverter switching state. An alternative approach to deadbeat control for use in the transient or pulse-dropping mode is also presented. An alternative modulation scheme is presented in which transient performance is improved by specifying the inverter switching states and then calculating the required switched instants to maintain deadbeat control of the flux while reducing the torque error during the entire switching interval. A similar approach is used for a transient in the flux. The implementation of the control scheme using DSP-based hardware is described, with complete experimental results given. >

Direct torque control of induction machines using space vector modulation

We propose a new approach for predicting iron losses in soft magnetic materials with any voltage supply, starting from the knowledge of the iron losses with a sinusoidal or pulsewidth modulation supply. The model is based on the separation of the loss contributions due to hysteresis, eddy currents, and excess losses with the two supplies. Since any contribution depends on the voltage supply characteristics, it is possible to find a direct mathematical relationship between the iron loss contribution and the voltage supply characteristics. As a consequence, an iron loss prediction can be obtained with any voltage supply if it does not produce a hysteresis minor loop. The energetic model is based on coefficients that depend on the magnetic material characteristic. We performed an accurate analysis of the model on eight magnetic materials used for electrical machine construction, of different thicknesses and alloy compositions. In this way, we found the main coefficients for a large spread of magnetic materials. As a consequence, our approach can be a useful support for electrical machine designers when the energetic performance of a magnetic material has to be predicted for a voltage supply different from the sinusoidal one.

Predicting iron losses in soft magnetic materials with arbitrary voltage supply: an engineering approach

Permanent-magnet-assisted synchronous reluctance motors are well suited to zero-speed sensorless control because of their inherently salient behavior. However, the cross-saturation effect can lead to large errors on the position estimate, which is based on the differential anisotropy. These errors are quantified in this paper as a function of the working point. The errors that are calculated are then found to be in good accordance with the purposely obtained experimental measurements

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Cross-Saturation Effects in IPM Motors and Related Impact on Sensorless Control

This paper proposes and formalizes a comprehensive experimental approach for the identification of the magnetic model of synchronous electrical machines of all kinds. The identification procedure is based on controlling the current of the machine under test while this is driven at constant speed by another regenerative electric drive. Compensation of stator resistance and inverter voltage drops, iron loss, and operating temperature issues are all taken into account. A road map for implementation is given, on different types of hardware setups. Experimental results are presented, referring to two test motors of small size, and references of larger motors identified with the same technique are given from the literature.

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Experimental Identification of the Magnetic Model of Synchronous Machines

A self-tuning control scheme for stator-flux field-oriented induction machine drives in electric vehicles operating over a wide speed range is discussed in this paper. The stator flux can be determined accurately from the terminal voltage when the machine is operating at high speed. However, at low speed, the stator resistance must be known to calculate the stator flux. The problem of calculating the stator flux accurately over the entire speed range is addressed. The rotor flux can be found from the machine speed and rotor time constant. The stator flux, at low speed, is then calculated directly from the rotor flux. By alternating between these two methods of determining the stator flux, a self-tuning operation is achieved, wherein the stator and rotor resistances are periodically updated. Since both methods of determining the stator flux are forced to track one another, a smooth transition between flux estimators is obtained. The torque and flux are then controlled in a deadbeat fashion. Good torque control over a wide speed range can therefore be obtained. With the proposed scheme, the advantages of direct torque control are obtained over the entire speed range with the addition of a speed sensor.

Michele Pastorelli

Papers

Direct torque control of induction machines using space vector modulation

Predicting iron losses in soft magnetic materials with arbitrary voltage supply: an engineering approach

Cross-Saturation Effects in IPM Motors and Related Impact on Sensorless Control

Experimental Identification of the Magnetic Model of Synchronous Machines

Stator resistance tuning in a stator-flux field-oriented drive using an instantaneous hybrid flux estimator