With the approaching commercialization of PEM fuel cell technology, developing active, inexpensive non-precious metal ORR catalyst materials to replace currently used Pt-based catalysts is a necessary and essential requirement in order to reduce the overall system cost. This review paper highlights the progress made over the past 40 years with a detailed discussion of recent works in the area of non-precious metal electrocatalysts for oxygen reduction reaction, a necessary reaction at the PEM fuel cell cathode. Several important kinds of unsupported or carbon supported non-precious metal electrocatalysts for ORR are reviewed, including non-pyrolyzed and pyrolyzed transition metal nitrogen-containing complexes, conductive polymer-based catalysts, transition metal chalcogenides, metal oxides/carbides/nitrides/oxynitrides/carbonitrides, and enzymatic compounds. Among these candidates, pyrolyzed transition metal nitrogen-containing complexes supported on carbon materials (M–Nx/C) are considered the most promising ORR catalysts because they have demonstrated some ORR activity and stability close to that of commercially available Pt/C catalysts. Although great progress has been achieved in this area of research and development, there are still some challenges in both their ORR activity and stability. Regarding the ORR activity, the actual volumetric activity of the most active non-precious metal catalyst is still well below the DOE 2015 target. Regarding the ORR stability, stability tests are generally run at low current densities or low power levels, and the lifetime is far shorter than targets set by DOE. Therefore, improving both the ORR activity and stability are the major short and long term focuses of non-precious metal catalyst research and development. Based on the results achieved in this area, several future research directions are also proposed and discussed in this paper.

A review on non-precious metal electrocatalysts for PEM fuel cells

Recent advances in the development of direct alcohol fuel cells (DAFC)

Graphene-supported nanoelectrocatalysts for fuel cells: synthesis, properties, and applications.

International activities in DMFC R&D: status of technologies and potential applications

The performance of oxygen reduction catalysts (platinum, pyrolyzed iron(ll) phthalocyanine (pyr-FePc) and cobalt tetramethoxyphenylporphyrin (pyr-CoTMPP)) is discussed in light of their application in microbial fuel cells. It is demonstrated that the physical and chemical environment in microbial fuel cells severely affects the thermodynamics and the kinetics of the electrocatalytic oxygen reduction. The neutral pH in combination with low buffer capacities and low ionic concentrations strongly affect the cathode performance and limit the fuel cell power output. Thus, the limiting current density in galvanodyanamic polarization experiments decreases from 1.5 mA cm(-2) to 0.6 mA cm(-2) (pH 3.3, E(cathode) = 0 V) when the buffer concentration is decreased from 500 to 50 mM. The cathode limitations are superposed by the increasing internal resistance of the MFC that substantially contributes to the decrease of power output. For example, the maximum power output of a model MFC decreased by 35%, from 2.3 to 1.5 mW, whereas the difference between the electrode potentials (deltaE = E(anode) - E(cathode)) decreased only by 10%. The increase of the catalyst load of pyr-FePc from 0.25 to 2 mg cm(-2) increased the cathodic current density from 0.4 to 0.97 mA cm(-2) (pH 7, 50 mM phosphate buffer). The increase of the load of such inexpensive catalyst thus represents a suitable means to improve the cathode performance in microbial fuel cells. Due to the low concentration of protons in MFCs in comparison to relatively high alkali cation levels (ratio C(Na+,K+)/C(H+) = 5 x E5 in pH 7, 50 mM phosphate buffer) the transfer of alkali ions through the proton exchange membrane plays a major role in the charge-balancing ion flux from the anodic into the cathodic compartment. This leads to the formation of pH gradients between the anode and the cathode compartment.

Challenges and Constraints of Using Oxygen Cathodes in Microbial Fuel Cells

The oxygen reduction reaction (ORR) at cobalt tetraazaanulene (CoTAA) modified electrodes was investigated. As a first approach, modified electrodes were prepared by electrodeposition of CoTAA on glassy carbon (GC). The modification of the GC surface was monitored by u.v.–vis. differential reflectance spectroscopy (UVDRS). The recorded spectra (i.e., absorbance as a function of wavelength and time) showed that the electrodeposition of CoTAA at 0.8 V vs Ag|AgCl, that is, at a potential where the TAA ligand is oxidized to TAA+•, seems to produce a thin polymer film. Starting from these preliminary results, porous rotating disc electrodes (RDEs) were prepared by electrodeposition of CoTAA (0.8 V vs Ag|AgCl, 1 min) on graphite powder embedded in a recast Nafion® film. The use of a porous RDE allowed comparison of the activity and selectivity of Pt nanoparticles and CoTAA for the ORR under experimental conditions close to those of a fuel cell cathode, that is, at the catalyst|Nafion® interface. The activity towards the ORR of a porous electrode modified by electrodeposition of CoTAA is not affected when methanol is present in the electrolyte phase, whereas a noticeable decrease in the activity of Pt-based oxygen cathodes was observed under the same conditions. Half-cell life tests showed that CoTAA-modified electrodes and Pt-based electrodes have a comparable stability over a period of 90 min.

Electrodes modified by electrodeposition of CoTAA complexes as selective oxygen cathodes in a direct methanol fuel cell

Conducting polymer electrodes modified by metal tetrasulfonated phthalocyanines: Preparation and electrocatalytic behaviour towards dioxygen reduction in acid medium

P. Crouigneau

Papers

Electrodes modified by electrodeposition of CoTAA complexes as selective oxygen cathodes in a direct methanol fuel cell

Conducting polymer electrodes modified by metal tetrasulfonated phthalocyanines: Preparation and electrocatalytic behaviour towards dioxygen reduction in acid medium

Mechanism of oxygen electroreduction at polypyrrole electrodes modified by cobalt phthalocyanine

Electrocatalytic reduction of dioxygen at macrocycle conducting polymer electrodes in acid media

Electrocatalytic reduction of oxygen at iron phthalocyanine modified polymer electrodes