Absorbent articles having a unique elastic waist feature improving the dynamic fit as well as containment characteristics. The elastic waist feature preferably comprises an interconnecting panel zone, a first flexural hinge zone joining the interconnecting panel zone with the containment assembly, an elasticized waistband, and a second flexural hinge zone joining the elasticized waistband with the interconnecting panel zone. The elasticized waistband comprises a shaping panel zone; a waistline panel zone; and a predisposed, resilient, waistband flexural hinge zone joining the shaping panel zone and the waistline panel zone. The waistband flexural hinge zone is predisposed to allow the panel zones to flexurally bend about a defined axis or zone and is resilient to provide a restoring force/moment that returns the panel zones to their preceeding in-use configuration, especially when the elasticized waistband has been pretensioned by a closure system. The closure system dynamically creates/maintains lateral tension through the elasticized waistband thereby allowing the elasticized waistband to more dynamically expand and contract with the motions of the wearer. The absorbent article additionally preferably comprises a pair of elasticized side panels disposed in the second waist region. The elasticized side panels preferably comprise a "zero strain" stretch laminate and an extension panel. The present invention also relates to alternative waist features comprising "an expansive tummy panel" elasticized waistband.

Absorbent article with dynamic elastic waist feature having a predisposed resilient flexural hinge

A process for making nonwoven fabric including the steps of meltspinning continuous multicomponent polymeric filaments, drawing the multicomponent filaments, at least partially quenching the multicomponent filaments so that the multicomponents have latent helical crimp, activating the latent helical crimp, and thereafter, forming the crimped continuous multicomponent filaments into a first nonwoven fabric web. By crimping the filaments before the web formation, shrinkage of the web after formation is substantially reduced and the resulting fabric is substantially stable and uniform. In addition, the resulting fabric can have a relatively high loft. The crimp activating step can include heating the multicomponent filaments and preferably includes drawing the multicomponent filaments with a flow of heated air to activate the latent helical crimp. The resulting fabric can form relatively high loft materials useful as a fluid management layer for personal care absorbent articles or can form cloth-like fabric useful as cover materials and garment material. In addition, a nonwoven fabric comprising continuous single and multicomponent filaments and process for making same are provided. Still further, a multilayer nonwoven fabric with continuous multicomponent filaments and process for making same are provided. The degree of crimp in the filaments can be varied from layer to layer to produce composite webs with particular fluid handling properties.

Nonwoven multicomponent polymeric fabric and method for making same

Articles are provided having no orientation or a multi-directional orientation. Such articles may be in the form of films, ribbons, sheets, and/or tapes and may be utilized as buttresses with a surgical stapling apparatus or as reinforcing means for suture lines.

Wound closure material

A soft, high density, absorbent material (20) is provided with improved characteristics. A process is provided for making the absorbing material. A web is formed from material that includes a mixture of cellulosic fibers (32) and synthetic polymer fibers (42). Then, the web is preferably compacted and embossed at an elevated temperature to further increase the web density and preferably to also create liquid-stable bonds between the synthetic polymer fibers (42) and the cellulosic fibers (32) in spaced-apart regions of the web.

Absorbent material incorporating synthetic fibers and process for making the material

A nonwoven fabric made with multicomponent polymeric strands includes a blend of a polyolefin and ethylene alkyl acrylate in one side or the sheath of the multicomponent polymeric strands. The fabric has improved abrasion resistance, strength, toughness and softness properties. Composite materials including such multicomponent material bonded to both sides of an inner meltblown layer are also disclosed.

Nonwoven fabric made with multicomponent polymeric strands including a blend of polyolefin and ethylene alkyl acrylate copolymer

The present invention provides a thermally-bonded nonwoven fabric that is made from a web which comprises from 100 to 5 percent by weight of multiconstituent fibers. Said multiconstituent fibers are composed of highly dispersed blends of at least two different immiscible thermoplastic polymers and have a dominant continuous polymer phase with at least one noncontinuous phase dispersed therein. The noncontinuous phase exists as an elongated fibrillar polymer domain oriented generally in the direction of the fiber axis. No single polymer domain cross-section of said noncontinuous phase or phases is larger than 0.1% of the cross-sectional area of said fiber. The polymer of the noncontinuous phase or phases has a Polymer Melt Temperature (PMT) at least 30°C below the PMT of the continuous phase. The fiber is configured such that said noncontinuous phase or phases occupy a substantial portion of the fiber surface. In addition to such fabrics, laminates --made by combining nonwoven fabrics made from the materials and processes as described herein with films, paper, tissue, woven fabrics, or nonwoven fabrics such as meltblowns-- are also contemplated. The fabric according to the invention readily bonds to other materials of the sorts mentioned, and is therefore suitable for use in filtration media, medical and clean room garments, CSR wrap, absorbent article backsheets, and other barrier structures.

Strong nonwoven fabrics from engineered multiconstituent fibers

The invention provides composite elastic nonwoven fabrics and the process of making them. The elastic nonwoven composite fabrics of the invention are formed from the combination of a plurality of cooperative elastic layers including an elastomeric meltblown web and an elastomeric spunbonded web. The elastomeric layers are joined together in a unitary elastic fabric structure to provide a composite having a desirable combination of elastic and barrier properties.

Composite elastic nonwoven fabric

A spunbonded elastic nonwoven fabric comprises a web of bonded thermoplastic filaments of a thermoplastic elastomer. The spunbonded fabrics of the invention are prepared in a slot draw spunbonding process operated at a rate of less than about 2000 meters per minute. The elastic fabric is used in absorbent products, such as disposable diapers, adult incontinence pads, sanitary napkins and the like, and as coverstock for absorbent personal care products.

Elastic nonwoven webs and method of making same

The present invention provides a composite nonwoven fabric with a superior combination of extensibility, tensile properties and abrasion resistance. The composite nonwoven fabric (10) comprises at least one layer containing multipolymer fibers, with a plurality of bonds (B) bonding the fibers together to form a coherent extensible nonwoven web (11). This coherent extensible nonwoven web (11) has a Taber surface abrasion value (rubber wheel) of greater than 10 cycles and an elongation at peak load in at least one of the machine direction or the cross-machine direction of at least 70 percent. A second extensible layer (12) is laminated to this coherent extensible nonwoven web (11) by an adhesive layer (13).

Extensible composite nonwoven fabrics

The present invention relates to a fibrous material which includes a plurality of polylactide containing fibers. The plurality of polylactide containing fibers can be considered low shrinkage or high shrinkage. The plurality of polylactide containing fibers are considered low shrinkage fibers if they provide a boiling water shrinkage propensity of less than about 20 %. The plurality of polylactide containing fibers are considered high shrink fibers if they provide an average fiber boiling water shrinkage propensity of greater than about 10 % and a heat of fusion of less than about 25 J/g. The invention additionally relates to the use of an extrusion process to provide low shrinkage fibers and high shrinkage fibers. The invention futher relates to the use of these fibers in desirable products.

Scott L. Gessner

Papers

Strong nonwoven fabrics from engineered multiconstituent fibers

Composite elastic nonwoven fabric

Elastic nonwoven webs and method of making same

Extensible composite nonwoven fabrics

Degradable polymer fibers; preparation product; and, methods of use