A low-temperature gasification system comprising a horizontally oriented gasifier is provided that optimizes the extraction of gaseous molecules from carbonaceous feedstock while minimizing waste heat. The system comprises a plurality of integrated subsystems that work together to convert municipal solid waste (MSW) into electricity. The subsystems comprised by the low-temperature gasification system are: a Municipal Solid Waste Handling System; a Plastics Handling System; a Horizontally Oriented Gasifier with Lateral Transfer Units System; a Gas Reformulating System; a Heat Recycling System; a Gas Conditioning System; a Residue Conditioning System; a Gas Homogenization System and a Control System.

A low temperature gasification facility with a horizontally oriented gasifier

The present invention provides a gas conditioning system for processing an input gas from a low temperature gasification system to an output gas of desired characteristics. The system comprises a two-stage process, the first stage separating heavy metals and particulate matter in a dry phase, and the second stage including further processing steps of removing acid gases, and/or other contaminants. Optional processes include adjusting the humidity and temperature of the input gas as it passes through the gas conditioning system. The presence and sequence of processing steps is determined by the composition of the input gas, the desired composition of output gas for downstream applications, and by efficiency and waste minimization.

Gas conditioning system

The invention provides a system designed for the complete conversion of carbonaceous feedstock into syngas and slag. The system comprises a primary chamber for the volatilization of feedstock generating a primary chamber gas (an offgas); a secondary chamber for the further conversion of processed feedstock to a secondary chamber gas (a syngas) and a residue; a gas-reformulating zone for processing gas generated within one or more of the chambers; and a melting chamber for vitrifying residue. The primary chamber comprises direct or indirect feedstock additive capabilities in order to adjust the carbon content of the feedstock. The system also comprises a control system for use with the gasification system to monitor and regulate the different stages of the process to ensure the efficient and complete conversion of the carbonaceous feedstock into a syngas product.

Gasification system with processed feedstock/char conversion and gas reformulation

This invention is a process and system for providing hydrogen at a high level of reliability from a gasification system by integrating it with SMR. Carbonaceous feedstock such as petroleum coke or coal or biomass is gasified to co-produce SNG, fuel gas, hydrogen, power and steam in conjunction with hydrogen production through steam methane reforming. Carbon dioxide may also be recovered in this process. The integrated schemes are designed in a way that maximizes the reliability of production of high value products such as hydrogen through gasification and minimizes the impact of high natural gas prices on hydrogen production by SMR.

Gasification and steam methane reforming integrated polygeneration method and system

The present invention provides a control system for the conversion of carbonaceous feedstock into a gas. In particular, the control system is designed to be configurable for use in controlling one or more processes implemented in, and/or by, a gasification system for the conversion of such feedstock into a gas, which may be used for one or more downstream applications. Gasification processes controllable by different embodiments of the disclosed control system may include in various combinations, a converter, a residue conditioner, a recuperator and/or heat exchanger system, one or more gas conditioners, a gas homogenization system and one or more downstream applications. The control system operatively controls various local, regional and/or global processes related to the overall gasification process, and thereby adjusts various control parameters thereof adapted to affect these processes for a selected result. Various sensing elements and response elements are therefore distributed throughout the controlled system and used to acquire various process, reactant and/or product characteristics, compare these characteristics to suitable ranges of such characteristics conducive to achieving the desired result, and respond by implementing changes to in one or more of the ongoing processes via one or more controllable process devices.

A control system for the conversion of a carbonaceous feedstock into gas

A method and apparatus for producing substitute natural gas are disclosed as including a plasma reactor (PR) which has arc discharge electrodes and a large number of minute arc passages (35) formed in solid carbon materials filled in the plasma reactor. Feed water is converted into steam in steam generating zone (34A) of the plasma reactor and the steam is fed through the minute arc passages in which steam reacts the solid carbon materials in the presence of arc plasmas to produce synthesis gas. The synthesis gas is supplied to a methanation reactor which converts the synthesis gas into substitute natural gas. The arc discharge electrodes may be supplied with controlled electric power such that a H2/CO ratio is maintained at a fixed value. The substitute natural gas may be cooled to separate condensed water, which is recycled to the plasma reactor for production of the steam therein.

Takefumi Hatanaka

Papers

Substitute natural gas production system and related method