This article presents an overview of the developments in stainless steels made since the 1990s. Some of the new applications that involve the use of stainless steel are also introduced. A brief introduction to the various classes of stainless steels, their precipitate phases and the status quo of their production around the globe is given first. The advances in a variety of subject areas that have been made recently will then be presented. These recent advances include (1) new findings on the various precipitate phases (the new J phase, new orientation relationships, new phase diagram for the Fe–Cr system, etc.); (2) new suggestions for the prevention/mitigation of the different problems and new methods for their detection/measurement and (3) new techniques for surface/bulk property enhancement (such as laser shot peening, grain boundary engineering and grain refinement). Recent developments in topics like phase prediction, stacking fault energy, superplasticity, metadynamic recrystallisation and the calculation of mechanical properties are introduced, too. In the end of this article, several new applications that involve the use of stainless steels are presented. Some of these are the use of austenitic stainless steels for signature authentication (magnetic recording), the utilisation of the cryogenic magnetic transition of the sigma phase for hot spot detection (the Sigmaplugs), the new Pt-enhanced radiopaque stainless steel (PERSS) coronary stents and stainless steel stents that may be used for magnetic drug targeting. Besides recent developments in conventional stainless steels, those in the high-nitrogen, low-Ni (or Ni-free) varieties are also introduced. These recent developments include new methods for attaining very high nitrogen contents, new guidelines for alloy design, the merits/demerits associated with high nitrogen contents, etc.

Recent developments in stainless steels

Towards circular economy implementation: a comprehensive review in context of manufacturing industry

Metrics on resource productivity currently used by governments suggest that some developed countries have increased the use of natural resources at a slower rate than economic growth (relative decoupling) or have even managed to use fewer resources over time (absolute decoupling). Using the material footprint (MF), a consumption-based indicator of resource use, we find the contrary: Achievements in decoupling in advanced economies are smaller than reported or even nonexistent. We present a time series analysis of the MF of 186 countries and identify material flows associated with global production and consumption networks in unprecedented specificity. By calculating raw material equivalents of international trade, we demonstrate that countries’ use of nondomestic resources is, on average, about threefold larger than the physical quantity of traded goods. As wealth grows, countries tend to reduce their domestic portion of materials extraction through international trade, whereas the overall mass of material consumption generally increases. With every 10% increase in gross domestic product, the average national MF increases by 6%. Our findings call into question the sole use of current resource productivity indicators in policy making and suggest the necessity of an additional focus on consumption-based accounting for natural resource use.

https://www.pnas.org/content/pnas/112/20/6271.full.pdf

The material footprint of nations.

The flow of pollution through international trade flows has the ability to undermine environmental policies, particularly for global pollutants. In this article we determine the CO2 emissions embodied in international trade among 87 countries for the year 2001. We find that globally there are over 5.3 Gt of CO2 embodied in trade and that Annex B countries are net importers of CO2 emissions. Depending on country characteristics—such as size variables and geographic location—there are considerable variations in the embodied emissions. We argue that emissions embodied in trade may have a significant impact on participation in and effectiveness of global climate policies such as the Kyoto Protocol. We discuss several policy options to reduce the impact of trade in global climate policy. If countries take binding commitments as a part of a coalition, instead of as individual countries, then the impacts of trade can be substantially reduced. Adjusting emission inventories for trade gives a more consistent descr...

CO2 embodied in international trade with implications for global climate policy.

The paper provides an overview of the literature on Circular Economy (CE) theoretical approaches, strategies and implementation cases. After analyzing different CE approaches and the underlying principles the paper then proceeds with the main goal of developing tools for CE implementation. Two tools are presented. The first is a CE Strategies Database, which includes 45 CE strategies that are applicable to different parts of the value chain. The second is a CE Implementation Database, which includes over 100 case studies categorized by Scope, Parts of the Value Chain that are involved, as well as by the used Strategy and Implementation Level. An analysis of the state of the art in CE implementation is also included in the paper. One of the observations from the analysis is that while such Parts of the Value Chain as Recovery/Recycling and Consumption/Use are prominently featured, others, including Manufacturing and Distribution, are rarely involved in CE. On the other hand, the Implementation Levels of the used Strategies indicate that many market-ready solutions exist already. The Scope of current CE implementation considers selected products, materials and sectors, while system changes to economy are rarely suggested. Finally, the CE monitoring methods and suggestions for future development are also discussed in this paper. The analysis of the theoretical approaches can serve as an introduction to CE concept, while the developed tools can be instrumental for designing new CE cases.

/pdf/circular-economy-from-review-of-theories-and-practices-to-2rgjf2irqi.pdf

Circular economy – From review of theories and practices to development of implementation tools

Metallurgical iron cycles are characterized for four anthropogenic life stages: production, fabrication and manufacturing, use, and waste management and recycling. This analysis is conducted for year 2000 and at three spatial levels: 68 countries and territories, nine world regions, and the planet. Findings include the following: (1) contemporary iron cycles are basically open and substantially dependent on environmental sources and sinks; (2) Asia leads the world regions in iron production and use; Oceania, Latin America and the Caribbean, Africa, and the Commonwealth of Independent States present a highly production-biased iron cycle; (3) purchased scrap contributes a quarter of the global iron and steel production; (4) iron exiting use is three times less than that entering use; (5) about 45% of global iron entering use is devoted to construction, 24% is devoted to transport equipment, and 20% goes to industrial machinery; (6) with respect to international trade of iron ore, iron and steel products, and scrap, 54 out of the 68 countries are net iron importers, while only 14 are net exporters; (7) global iron discharges in tailings, slag, and landfill approximate one-third of the iron mined. Overall, these results provide a foundation for studies of iron-related resource policy, industrial development, and waste and environmental management.

Forging the anthropogenic iron cycle.

Stocks of products in use are the pivotal engines that drive anthropogenic metal cycles: They support the lives of people by providing services to them; they are sources for future secondary resources (scrap); and demand for in-use stocks generates demand for metals. Despite their great importance and their impacts on other parts of the metal cycles and the environment, the study of in-use stocks has heretofore been widely neglected. Here we investigate anthropogenic and geogenic iron stocks in the United States (U.S.) by analyzing the iron cycle over the period 1900–2004. Our results show the following. (i) Over the last century, the U.S. iron stock in use increased to 3,200 Tg (million metric tons), which is the same order of magnitude as the remaining U.S. iron stock in identified ores. On a global scale, anthropogenic iron stocks are less significant compared with natural ores, but their relative importance is increasing. (ii) With a perfect recycling system, the U.S. could substitute scrap utilization for domestic mining. (iii) The per-capita in-use iron stock reached saturation at 11–12 metric tons in ≈1980. This last finding, if applicable to other economies as well, could allow a significant improvement of long-term forecasting of steel demand and scrap availability in emerging market economies and therefore has major implications for resource sustainability, recycling technology, and industrial and governmental policy.

https://www.pnas.org/content/pnas/103/44/16111.full.pdf

Exploring the engine of anthropogenic iron cycles.

/pdf/steel-all-over-the-world-estimating-in-use-stocks-of-iron-27w5818pu5.pdf

Steel all over the world: Estimating in-use stocks of iron for 200 countries

As the world’s largest CO2 emitter and steel producer, China has set the ambitious goal of establishing a circular economy which aims at reconciling economic development with environmental protection and sustainable resource use. This work applies dynamic material flow analysis to forecast production, recycling, and iron ore consumption in the Chinese steel cycle until 2100 by using steel services in terms of in-use stock per capita as driver of future development. The whole cycle is modeled to determine possible responses of the steel industry in light of the circular economy concept. If per-capita stock saturates at 8–12 tons as evidence from industrialized countries suggests, consumption may peak between 2015 and 2020, whereupon it is likely to drop by up to 40% until 2050. A slower growing in-use stock could mitigate this peak and hence reduce overcapacity in primary production. Old scrap supply will increase substantially and it could replace up to 80% of iron ore as resource for steel making by 2050...

/pdf/moving-toward-the-circular-economy-the-role-of-stocks-in-the-3hqgqxeb7j.pdf

Moving Toward the Circular Economy: The Role of Stocks in the Chinese Steel Cycle

A dynamic material flow model was used to analyze the patterns of iron stocks in use for six industrialized countries. The contemporary iron stock in the remaining countries was estimated assuming that they follow a similar pattern of iron stock per economic activity. Iron stocks have reached a plateau of about 8-12 tons per capita in the United States, France, and the United Kingdom, but not yet in Japan, Canada, and Australia. The global average iron stock was determined to be 2.7 tons per capita. An increase to a level of 10 tons over the next decades would deplete about the currently identified reserves. A subsequent saturation would open a long-term potential to dramatically shift resource use from primary to secondary sources. The observed saturation pattern implies that developing countries with rapidly growing stocks have a lower potential for recycling domestic scrap and hence for greenhouse gas emissions saving than industrialized countries, a fact that has not been addressed sufficiently in the climate change debate.

Tao Wang

Papers

Forging the anthropogenic iron cycle.

Exploring the engine of anthropogenic iron cycles.

Steel all over the world: Estimating in-use stocks of iron for 200 countries

Moving Toward the Circular Economy: The Role of Stocks in the Chinese Steel Cycle

Patterns of Iron Use in Societal Evolution