Durability of a lubricant-infused Electrospray Silicon Rubber surface as an anti-icing coating

Although the transfer of hydrophobicity to the outer surface of the pollution on silicone rubber insulators is found to be a slow process, the findings of this work indicate that its completion is not necessary to achieve near-full benefit. It is proposed that the techniques used for these studies can be readily adopted to quantify the effect of different types of pollutants and of the size plus shape of water drops on partially hydrophobic surfaces. Further, these experimental findings can help to establish an internationally accepted artificial pollution test for silicone rubber insulators and coatings. For such insulation in service, it is concluded that the average value of the contact angle of such water drops that had been evenly positioned along its length would be the most useful parameter when assessing the partially hydrophobic state of these adhering pollutants

Hydrophobicity transfer from silicone rubber to adhering pollutants and its effect on insulator performance

In order to improve the tracking and erosion performance of outdoor polymeric silicone rubber (SR) insulators used in HV power transmission lines, micron sized inorganic fillers are usually added to the base SR matrix. In addition, insulators used in high voltage dc transmission lines are designed to have increased creepage distance to mitigate the tracking and erosion problems. ASTM D2303 standard gives a procedure for finding the tracking and erosion resistance of outdoor polymeric insulator weathershed material samples under laboratory conditions for ac voltages. In this paper, inclined plane (IP) tracking and erosion tests similar to ASTM D2303 were conducted under both positive and negative dc voltages for silicone rubber samples filled with micron and nano sized particles to understand the phenomena occurring during such tests. Micron sized Alumina Trihydrate (ATH) and nano sized alumina fillers were added to silicone rubber matrix to improve the resistance to tracking and erosion. The leakage current during the tests and the eroded mass at the end of the tests were monitored. Scanning Electron Microscopy (SEM) and Energy dispersive Xray (EDX) studies were conducted to understand the filler dispersion and the changes in surface morphology in both nanocomposite and microcomposite samples. The results suggest that nanocomposites performed better than microcomposites even for a small filler loading (4%) for both positive and negative dc stresses. It was also seen that the tracking and erosion performance of silicone rubber is better under negative dc as compared to positive dc voltage. EDX studies showed migration of different ions onto the surface of the sample during the IP test under positive dc which has led to an inferior performance as compared to the performance under negative dc.

Tracking and erosion of silicone rubber nanocomposites under DC voltages of both polarities

Based on the artificial pollution tests, the flashover performance of various types of DC porcelain and glass suspension insulators as well as composite long-rod insulators were analyzed and compared. The test results show that there is a nearly linear relation between the pollution flashover voltage and the disc-type insulator string length. The flashover voltage gradients of the insulators are affected by their materials and shed shapes. The antipollution performances of glass insulators are superior to those of porcelain insulators with the same profile. The flashover voltage gradients of composite insulators are higher than those of porcelain or glass ones. The exponent characterizing the influence of salt deposit density on the pollution flashover voltage is dependent on the profile and the material of insulators, and the values of the composite insulators' exponents are smaller than those of porcelain or glass insulators, namely, the influence of the pollution on the composite insulators is relatively less. The effectiveness of leakage distances of porcelain or glass insulators is less than 0.9 while that of composite insulators is higher than 0.9.

Comparison of DC Pollution Flashover Performances of Various Types of Porcelain, Glass, and Composite Insulators

In this paper, the permeation properties of three types of liquids into HTV silicone rubber with different Alumina Tri-hydrate (ATH) contents had been investigated by weight gain experiments. The influence of differing exposure conditions on the diffusion into silicone rubber, in particular the effect of solution type, solution concentration, and test temperature were explored. Experimental results indicated that the liquids permeation into silicone rubber obeyed anomalous diffusion ways instead of the Fick diffusion model. Moreover, higher temperature would accelerate the permeation process, and silicone rubber with higher ATH content absorbed more liquids than that with lower ATH content. Furthermore, the material properties of silicone rubber before and after liquid permeation were examined using Fourier infrared spectroscopy (FTIR), thermal gravimetric analysis (TGA) and scanning electron microscopy (SEM), respectively. The permeation mechanisms and process were discussed in depth by combining the weight gain experiment results and the material properties analyses.

Investigation on permeation properties of liquids into HTV silicone rubber materials

The development of composite insulators in China dates back to the early 1970's. In the 1990's they have become widely used in China. At present, up to 600000 composite insulators are operating on 35 to 500 kV ac overhead transmission lines. They are to be introduced into the 500 KV HVDC transmission schemes. In China all composite insulators in service are silicone rubber and are operating in various Contamination conditions. They have successfully and efficiently avoided serious pollution flashover, which occurred frequently when conventional ceramic insulators were used, and radically reduced the maintenance cost of transmission lines in pollution areas. Study of composite insulators is very active in China. The main aspects include properties of materials such as silicone rubber and fiberglass reinforced polymer (FRP) rods, electrical and mechanical performance, aging as well as evaluation and inspection of composite insulators. These fruitful works greatly promote the development of composite insulators in China.

Development of composite insulators in China

Based on the simulation of contaminant deposit, hydrophobicity status and wetting process in the laboratory, an artificial pollution test method suitable for composite insulators is recommended in this paper. It is found that hydrophobicity status and pollution level jointly determines composite insulator's pollution performance. Neither of them can separately describe the overall pollution capability of the insulator. This suggests that composite insulators' outdoor insulation evaluation in the field be achieved by regularly inspecting these two parameters.

Artificial pollution test and pollution performance of composite insulators

Considering various contaminated environments in the field, research on the hydrophobicity transfer properties of different pollutants is necessary for the proper selection and maintenance of polymeric insulators. In the paper, hydrophobicity of SR polluted by several kinds of pollutants such as kieselguhr, kaolin, Tonoko, metal oxides and inorganic salts were investigated. Contact angle measurement and FTIR analysis have been used to trace the hydrophobicity transfer process. It is found that the inherent chemical properties and the physical morphology of pollutants play important roles on the hydrophobicity transfer property.

Hydrophobicity transfer properties of silicone rubber contaminated by different kinds of pollutants

The usage of silicone rubber insulators in various contaminated areas has increasesd prominently and still keeps rising. In the case of China, more than 90% of the 800000 composite insulators are operating in heavy or medium pollution environments. As the exposure time in the field is prolonged, the change of hydrophobicity and the build-up of pollution layer directly affect pollution performance of the composite insulator. The paper is based on part of the work of a system investigation aiming at inspection and evaluation on pollution performance and aging of the composite insulator in service. More than 40 composite insulators, all made of HTV silicone rubber, were removed from 110 kV-220 kV HV lines. The service time changes from 1 year to 10 years. Hydrophobicity status and pollution status of these insulators are reviewed in the paper. Data from the field provide important references for the research on aging and pollution property and for the build-up of relevant test methods.

Investigation on hydrophobicity and pollution status of composite insulators in contaminated areas

In this paper, model of composite insulators were designed to study distortion, movement of the water droplets when discharging occurs on the shed surface of composite insulators applied with uniformity electric field. The distortion and movements of single and multiple water droplets on the surface of insulator in ac and dc electric fields were studied. The results show that the water droplets gradually increase in length in the action of electric field, and the distortion considerably increases with the increase of the electric fields. From these results, the effect of water droplets on flashover voltage is analyzed.

https://ieeexplore.ieee.org/iel5/8642/27389/01218545.pdf

Wang Shaowu

Papers

Development of composite insulators in China

Artificial pollution test and pollution performance of composite insulators

Hydrophobicity transfer properties of silicone rubber contaminated by different kinds of pollutants

Investigation on hydrophobicity and pollution status of composite insulators in contaminated areas

Study of water droplet discharge by electric field computation and high-speed video