Organic photovoltaics (OPVs) evolve in an exponential manner in the two key areas of efficiency and stability. The power conversion efficiency (PCE) has in the last decade been increased by almost a factor of ten approaching 10%. A main concern has been the stability that was previously measured in minutes, but can now, in favorable circumstances, exceed many thousands of hours. This astonishing achievement is the subject of this article, which reviews the developments in stability/degradation of OPVs in the last five years. This progress has been gained by several developments, such as inverted device structures of the bulk heterojunction geometry device, which allows for more stable metal electrodes, the choice of more photostable active materials, the introduction of interfacial layers, and roll-to-roll fabrication, which promises fast and cheap production methods while creating its own challenges in terms of stability.

Stability of polymer solar cells.

One key factor of reducing the costs of photovoltaic systems is to increase the reliability and the service life time of the PV modules. Today's statistics show degradation rates of the rated power for crystalline silicon PV modules of 0.8%/year Jordan11. To increase the reliability and the service life of PV modules one has to understand the challenges involved. For this reason, the international Task 13 expert team has summarized the literature as well as their knowledge and personal experiences on actual failures of PV modules. The target audience of this work is PV module designers, PV industry, engineering lines, test equipment developers, testing companies, technological research laboratories, standardisation committees, as well as national and regional planning authorities. In the first part, this document reports on the measurement methods which allow the identification and analysis of PV module failures. Currently, a great number of methods are available to characterise PV module failures outdoors and in labs. As well as using I-V characteristics as a diagnostic tool, we explain image based methods and visual inspection. For each method we explain the basis, indicate current best practice, and explain how to interpret the images. Three thermography methods are explained: thermography under steady state conditions, pulse thermography and lock-in thermography. The most commonly used of these methods is thermography under steady state conditions. Furthermore electroluminescence methods have become an increasingly popular standard lab approach for detecting failures in PV modules. 2A less common but easier to use method is UV fluorescence. This method can be used to detect module failures similar to those detected with thermography and electroluminescence techniques; however, the PV modules must be sited outdoors for at least one and a half years for the method to be effective. For visual documentation of module conditions in the field, we set up a standard which is now accepted and used by all authors documenting such tests. This standard format allows the documentation of visible module failures in standardised way and makes the data accessible for statistical evaluation. Furthermore we introduce a signal transition method for the detection of defective circuits in installed PV modules. All methods are linked to the PV module failures which are able to be found with these methods. In the second part, the most common failures of PV modules are described in detail. In particular these failures are: delamination, back sheet adhesion loss, junction box failure, frame breakage, EVA discolouration, cell cracks, snail tracks, burn marks, potential induced degradation, disconnected cell and string interconnect ribbons, defective bypass diodes; and special failures of thin-film modules, such as micro arcs at glued connectors, shunt hot spots, front glass breakage, and back contact degradation. Where possible, the origin of the failure is explained. A reference to the characterisation method is given to identify the failure. If available, statistics of the failure type in the field and from accelerating aging tests are shown. For each failure, a description of safety issues and the influence on the power loss is given, including typical follow-up failure modes. In the third part, new test methods are proposed for detection of PV module failures in the field. A special focus is made on mechanical tests because many problems have arisen in the last few years from the mechanical loading of modules. These mechanical loads occur during transportation and from snow loads on modules mounted on an incline. Furthermore, testing for UV degradation of PV modules, ammonia corrosion (sometimes found in roofs of stock breeding buildings) and potential induced degradation are described. The latter method caused some controversy within the international standardization committee until the finalization of this report because many alternative suggestions from different countries were proposed. The test methods are explained in detail, linked to failure descriptions and the results are compared to real failure occurrences, where possible. During a past Task 13 project phase, we recognised that the topic â��3.2 Characterising and Classifying Failures of PV Modulesâ�� is an important on-going subject in the field of PV research. The current review of failure mechanisms shows that the origin and the power loss associated with some important PV module failures is not yet clear (e.g. snail tracks and cell cracks). There are also still some questions as to how best to test for some types of failure (e.g. potential induced degradation and cell cracks). Furthermore, despite the fact that a defective bypass diode or cell interconnect ribbon in a PV module may possibly lead to a fire, very little work has been done to detect these defects in an easy and reliable way once installed in a PV system. However, there are research groups currently working on those topics in order to overcome these challenges. Therefore, it is planed to continue our in-depth review of failures of photovoltaic modules in an extension of the TASK 13 project.

Review of Failures of Photovoltaic Modules

Photovoltaic (PV) solar energy recorded an exponential growth, in worldwide scale, over the last decade. Inevitably, mature PV markets are becoming highly competitive, boosting the need for research and development (R&D) on efficiency and reliability optimization, maintenance and fault diagnosis of key components, such as the PV modules. Indeed, a significant number of studies and technical papers have been published up today, based on an extensive feedback from both laboratory and real (field) investigations of faults and advanced diagnosis applications, especially for crystalline silicon (c-Si) PV modules. Undoubtedly, such experience is of particular interest for current PV plant operators, future investors, maintenance engineers and the R&D sector of PV industry. However, up today, such research, published in the form of reports, technical papers or even books, remains mostly dispersed and unclassified. This paper represents a comprehensive effort to review and highlight recent advances, ongoing research and future prospects, as reported in the literature, on the classification of faults in c-Si PV modules and advanced diagnosis in the field, by means of the increasingly popular method of infrared thermal (IRT) imaging. In particular, the first main part of this paper, reviews the characteristics of the most common fault types of operating PV modules, in terms of electrical and thermal response. Then, the second part gives a thorough review of recently published research, as well as the state-of-the-art, in the fields of IRT-based fault diagnosis and thermal image processing. On the basis of these two individual though supplementary review parts, an overview table is presented, followed by a discussion on the future prospects and challenges, towards the understanding and diagnosis of faults and their propagation in operating PV modules.

Faults and infrared thermographic diagnosis in operating c-Si photovoltaic modules: A review of research and future challenges

The objective of this paper is to introduce the integration of the diverse factors that affect the performance of Photovoltaic panels and how those factors affect the performance of the system. Those factors include: environmental, PV system, installation, cost factors as well as other miscellaneous factors. Each of these factors is further classified into novel subcategories along with the reduction/increase effects of some factors on the system output. Solar irradiance, module temperature, dust accumulation, shading and soiling factors are some of the environmental concerns that have major effects. Panel's I-V characteristics, inverter, battery and panel efficiencies, panel material, atomic structure and band-gap energy are some of the system factors. As for the installation factors, cable characteristics, angle of inclination, mismatch effects, fixed/tracking PV mechanisms as well as MPPT are crucial to consider. Concerning the cost factors, the cables and the overall system costs are to be taken into consideration especially during payback period calculations. Other miscellaneous factors have a role in affecting the performance of the system such as degradations in the PV panel, panel resistances, performance ratio, maintenance and cleaning, sizing of the system as well as the surface area of the panel. The study results shall help both practitioners and researchers in having an inclusive overview about the several factors that can have an effect on the performance of the PV panels by removing the burden of having to search several studies under each category of factors. Moreover, researchers can build on this study by researching new ways to decrease the effect of certain factors which can further enhance the performance of the system. On the other hand, practitioners can introduce new systems that can be physically implemented in our daily lives to hinder the effect of factors negatively affecting PV panels’ performance.

An integrated review of factors influencing the perfomance of photovoltaic panels

Reliability of IR-imaging of PV-plants under operating conditions

The risk of power loss in crystalline silicon based photovoltaic modules due to micro-cracks

Micro cracks in wafer based silicon solar cell modules are nowadays identified by a human observer with the electroluminescence (EL) method. However, the essential question of how the micro cracks affect the PV module performance has yet to be answered. We experimentally analyze the direct impact of micro cracks on the module power and the consequences after artificial aging. We show that the immediate effect of micro cracks on the module power is small, whereas the presence of micro cracks is potentially crucial for the performance of the module after artificial ageing. This confirms the necessity to develop the means of quantifying the risk of power loss in PV modules with cracked solar cells in their lifetime, in order to enable manufacturers to discard defective modules with high risk of failure while keeping modules with uncritical micro cracks. As a first step towards a risk estimation we develop an upper bound for the potential power loss of PV modules due to micro cracks in the solar cells. This is done by simulating the impact of inactive solar cell fragments on the power of a common PV module type and PV array. We show that the largest inactive cell area of a double string protected by a bypass diode is most relevant for the power loss of the PV module. A solar cell with micro cracks, which separate a part of less than 8% of the cell area, results in no power loss in a PV module or a PV module array for all practical cases. In between approximately 12% to 50% of inactive area of a single cell in the PV module the power loss increases nearly linearly from zero to the power of one double string.

X. Breitenmoser

Papers

The risk of power loss in crystalline silicon based photovoltaic modules due to micro-cracks

Quantifying the risk of power loss in PV modules due to micro cracks