Polymer/layered silicate nanocomposites: a review from preparation to processing

This review is designed to be a comprehensive source for polymer nanocomposite research, including fundamental structure/property relationships, manufacturing techniques, and applications of polymer nanocomposite materials. In addition to presenting the scientific framework for the advances in polymer nanocomposite research, this review focuses on the scientific principles and mechanisms in relation to the methods of processing and manufacturing with a discussion on commercial applications and health/safety concerns (a critical issue for production and scale-up). Hence, this review offers a comprehensive discussion on technology, modeling, characterization, processing, manufacturing, applications, and health/safety concerns for polymer nanocomposites.

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Review article: Polymer-matrix Nanocomposites, Processing, Manufacturing, and Application: An Overview

Polymer nanocomposite foams

An overview on the degradability of polymer nanocomposites

Polyurethane/clay nanocomposites foams: processing, structure and properties

Intercalated polycarbonate (PC)/clay nanocomposites (PCCN)s have been prepared successfully through the melt intercalation method in the presence of a compatibilizer. The internal structure and morphology of the PCCNs has been established by using wide-angle X-ray diffraction (WAXD) analyses and transmission electron microscopic (TEM) observations. The morphology of these nanocomposites and degradation of the PC matrix after nanocomposites preparation can be controlled by varying surfactants used for the modification of clay and compatibilizer. The intercalated PCCNs exhibited remarkable improvements of mechanical properties when compared with PC without clay. We also discuss foam processing of one representative PCCN using supercritical CO2 as a foaming agent.

TEM bright field image of intercalated polycarbonate/synthetic fluorohectorite nanocomposite.

Intercalated Polycarbonate/Clay Nanocomposites: Nanostructure Control and Foam Processing

Via a batch process in an autoclave, the foam processing of neat polylactide (PLA) and two different types of PLA-based nanocomposites (PLACNs) has been conducted using supercritical carbon dioxide (CO2) as a foaming agent. The cellular structures obtained from various ranges of foaming temperature–CO2 pressure were investigated by using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The incorporation with nano-clay induced heterogeneous nucleation because of a lower activation energy barrier compared with homogeneous nucleation as revealed by the characterization of the interfacial tension between bubble and matrix. The grown cells having diameter of w200 nm were localized along the dispersed nano-clay particles in the cell wall. The dispersed nano-clay particles acted as nucleating sites for cell formation and the cell growth occurs on the surfaces of the clays. The PLACNs provided excellent nanocomposite foams having high cell density from microcellular to nanocellular.

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Yasuhito Ito

Papers

Intercalated Polycarbonate/Clay Nanocomposites: Nanostructure Control and Foam Processing

Foam Processing and Cellular Structure of Polycarbonate-Based Nanocomposites