The Hydrothermal Synthesis of Zeolites: History and Development from the Earliest Days to the Present Time

Macroporous ceramics with pore sizes from 400 nm to 4 mm and porosity within the range 20%–97% have been produced for a number of well-established and emerging applications, such as molten metal filtration, catalysis, refractory insulation, and hot gas filtration. These applications take advantage of the unique properties achieved through the incorporation of macropores into solid ceramics. In this article, we review the main processing routes that can be used for the fabrication of macroporous ceramics with tailored microstructure and chemical composition. Emphasis is given to versatile and simple approaches that allow one to control the microstructural features that ultimately determine the properties of the macroporous material. Replica, sacrificial template, and direct foaming techniques are described and compared in terms of microstructures and mechanical properties that can be achieved. Finally, directions to future investigations on the processing of macroporous ceramics are proposed.

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Processing Routes to Macroporous Ceramics: A Review

The introduction of synthetic zeolites has led to a paradigm shift in catalysis, separations, and adsorption processes, due to their unique properties such as crystallinity, high-surface area, acidity, ion-exchange capacity, and shape-selective character. However, the sole presence of micropores in these materials often imposes intracrystalline diffusion limitations, rendering low utilisation of the zeolite active volume in catalysed reactions. This critical review examines recent advances in the rapidly evolving area of zeolites with improved accessibility and molecular transport. Strategies to enhance catalyst effectiveness essentially comprise the synthesis of zeolites with wide pores and/or with short diffusion length. Available approaches are reviewed according to the principle, versatility, effectiveness, and degree of reality for practical implementation, establishing a firm link between the properties of the resulting materials and the catalytic function. We particularly dwell on the exciting field of hierarchical zeolites, which couple in a single material the catalytic power of micropores and the facilitated access and improved transport consequence of a complementary mesopore network. The carbon templating and desilication routes as examples of bottom-up and top-down methods, respectively, are reviewed in more detail to illustrate the benefits of hierarchical zeolites. Despite encircling the zeolite field, this review stimulates intuition into the design of related porous solids (116 references).

Hierarchical zeolites: enhanced utilisation of microporous crystals in catalysis by advances in materials design.

This review focuses on the synthesis, crystallization mechanism, and application of colloidal zeolites. The synthesis formulations and features of different zeolite-type structures prepared in nanosized form are summarized. Special attention is paid to zeolites prepared as stable colloidal suspensions. Next, new insights into zeolite crystallization mechanism gained by using colloidal zeolites as model systems are discussed. Further, the methods for deposition of zeolite nanocrystals from suspensions onto supports of different shapes and compositions used for the fabrication of zeolite films and membranes are reviewed. The use of colloidal zeolites for the fabrication of hierarchical macrostructures is also described. Other uses of nanozeolites for the preparation of functionalized materials, for the synthesis of mesoporous silicas of improved hydrothermal stability, and as seeds for zeolite syntheses are illustrated. The emerging applications of nanozeolites in sensing, optoelectronics, and medicine cons...

Nanozeolites: Synthesis, Crystallization Mechanism, and Applications

The layer-by-layer (LbL) templating technique has attracted significant interest as a simple, highly versatile approach that has been widely used to prepare nanostructured materials with tailored properties. The process involves the sequential deposition of species, such as polymers, nanoparticles, lipids, proteins, and dye molecules, onto various templates, which are subsequently removed to yield free-standing structures. Although fine control of the material properties (e.g., size, composition, thickness, permeability, function) is afforded by the type of species LbL-assembled, the morphology and composition of the templates also play a crucial role in determining the properties, and hence potential applications, of the materials generated. In this review, we focus on the two main classes of templates that have been employed to prepare nanostructured materials: planar and colloidal. The use of porous planar and colloidal substrates in LbL templating synthesis is also presented, as this offers opportunit...

Template Synthesis of Nanostructured Materials via Layer-by-Layer Assembly†

Zeolitic Tissue Through Wood Cell Templating

The pore-opening size of ZSM-5 zeolite was finely controlled by the chemical liquid deposition (CLD) method using SiCl4, TiCl4, and SbCl5 as a new type of deposition agents. After deposition the CL...

Chemical Liquid Deposition Zeolites with Controlled Pore-Opening Size and Shape-Selective Separation of Isomers

The liquid-phase chemical deposition process for preparing efficient zeolite adsorbent and purifier features that hydrolysable halide as precipitant is added to non-polar or weak-polar solvent and processed zeolite has adjustable pore diameter but unchanged pore volume and surface nature in pores, so it is suitable for different chemical materials.

Ying-Hong Yue

Papers

Zeolitic Tissue Through Wood Cell Templating

Chemical Liquid Deposition Zeolites with Controlled Pore-Opening Size and Shape-Selective Separation of Isomers

Preparation of high effective zeolite adsorption separating agent and purifying agent by chemical deposition