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Patent

Apparatus and method for fabricating a high voltage winding for a toroidal transformer

TLDR
In this paper, a toroidal transformer with a low voltage coil, a high voltage coil and an annular magnetic core is described, where the preferred low voltage and high voltage coils are each continuous and form an arcuate elongated passage.
Abstract
A toroidal electrical transformer having a low voltage coil, a high voltage coil and an annular magnetic core is disclosed. The preferred low voltage and high voltage coils are each continuous and form an arcuate elongated passage therethrough. The preferred annular magnetic core is wound in place in said arcuate elongated passage substantially from a continuous strip of magnetic material resulting in a toroidal transformer with continuous windings and a continuous wound core. Various components and sub-assemblies are also disclosed along with various apparatus and methods for producing such toroidal electrical transformers, its components and its sub-assemblies.

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Citations
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Insulating toroid cores and windings

TL;DR: In this article, a transformer with a magnetic core, a first winding and a second winding is described, where the first and second windings are wound about the core, and an insulating jacket, which includes a plurality of protrusion, is mounted on the core.
References
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Patent

Toroidal electrical transformer and method of producing same

TL;DR: In this article, a toroidal electrical transformer with a low voltage coil, a high voltage coil and an annular magnetic core is described, where the preferred low voltage and high voltage coils are each continuous in substantial part over their length and form an arcuate elongated passage therethrough.
Patent

Toroidal coil winding machine

TL;DR: In this article, a machine for the winding of toroidal coils enables each turn of the windings to be accurately laid on the core, controlled by a numerical control system which reads punched tape.
Patent

Coil winding machine

Patent

Coil winding machine

TL;DR: A coil winding machine with a coil clamping and rotating mechanism for a coil to be clamped-in horizontally which is to be so constructed that the finished-wound coil with great length and/or great weight can be easily removed from above by means of a crane or a trolley hoist and then carried away as mentioned in this paper.
Patent

Non-circular perfect layer electrical coils

TL;DR: An unorthodox cross-sectional shape for the bobbin or mandrel upon which wire is wound makes possible high speed production of non-circular perfect layer coils as discussed by the authors, which makes it possible to produce perfect layer wire with high speed.